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Custom shirt printing in Barnes, KS.

Custom apparel delivered to Barnes, Kansas in 5 to 7 business days. Low 10 piece minimum, free design help, pack pricing published up front.

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Custom shirts delivered to Barnes

Barnes does not need a local print shop to get local-quality gear. Design online, approve a free proof from a real designer within 24 hours, and delivery lands at any Barnes address in 5 to 7 business days.

Census numbers put Barnes at a community of 163 on 0.2 square miles of Kansas, all of it covered by the same tracked shipping. Nearby crews are already in the coverage circle, with Greenleaf, KS (6 mi), Waterville, KS (7 mi), Linn, KS (12 mi) sharing the identical pack rates and timelines. Fort Riley, around 47 miles from Barnes, anchors the local military community we print for every week.

The Kansas military community orders here too: unit and family gear for Fort Riley and Fort Leavenworth, plus every recruiter, Guard unit, and veteran org chapter around Barnes.

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Pick your service in Barnes

Screen Printing

Best per-piece price at volume, with ink that outlives the garment.

Embroidery

Thread instead of ink: caps, polos, and outerwear with permanent texture.

DTG and DTF Printing

Photograph-grade prints from a 10 piece run up.

Sublimation

Edge-to-edge jerseys and performance gear with print in the fibers.

Banners and Signs

Weatherproof vinyl, hemmed and grommeted, readable across a lot.

Custom Design

A real designer builds your art before anything prints.

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What Barnes orders most

Small business and crew apparel

Shop shirts and stitched caps that make a small crew read like an established company. What you approve in writing is what ships. That rule has no exceptions.

HOA, civic, and community events

Festival tees, cleanup-day shirts, and volunteer gear for the events that hold a town together. A real designer, not an upload widget, checks every file before it goes near production.

Church and service group shirts

Mission trip tees and congregation gear at pack rates a committee can approve. Youth and adult cuts run side by side in the same pack at the same price structure.

Runs, tournaments, and fundraisers

5K tees, tournament shirts, and memorial fundraiser runs delivered before event day. Deadlines get treated like formation times, not suggestions.

Youth sports and booster gear

League jerseys and fan gear where kid and parent sizes share one pack price. The proof comes first and it is free, so what arrives is exactly what you signed off on.

School spirit wear

Field day, clubs, and spirit weeks, all proofed free with pack pricing the treasurer can verify. Youth and adult cuts run side by side in the same pack at the same price structure.

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Why order from a shop built for the military community

Serving the military community is not a marketing line here, it is the operating system. Barnes customers deal with one accountable person, get dates that mean something, and receive work held to a uniform standard.

Honesty runs in both directions here. A doomed timeline or a design that will disappoint gets called out early, with an alternative attached.

See your exact price in about ninety seconds.

Ninety seconds in the Design Lab gets you a complete number: garment, print, sizes, upcharges, and shipping, all before any contact form.

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What to print it on

Start from the garment and the rest follows. Among Barnes customers, these three blanks carry most of the orders, each designable online on its real photos.

Classic Cotton Tee

The standard. 5.3oz heavy cotton in more than 80 colors including military green, sand, and every heather. Holds shape wash after wash. Ask for the honest option and you get it, even when it is the cheaper one.

Crewneck Sweatshirt

An 8.0oz fleece crew with a clean uninterrupted front, the best canvas we stock for big crests and old school block lettering. The second order takes two minutes because the first one is archived down to the thread color.

Essential Light Tee

The budget workhorse for big runs. 4.5oz light ringspun cotton that keeps a 100 piece order affordable, from $12 a shirt at volume with the front print included. Bring a rough idea, even a phone photo of a whiteboard, and our designers make it print ready at no charge.

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The art department is included

Design help is not an upsell here, it is how orders start. Describe the concept in a sentence, attach whatever reference you have, and within 24 hours a real designer returns a proof drawn as clean vectors, era-correct where it matters. Revisions cost nothing and continue until the proof is right, and your written approval is the only thing that sends it to production.

The Design Lab is there when you want to drive: upload, place, and price the design yourself on the exact garment we print.

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What it costs

Start the budget from the real numbers: published light cotton tee packs, front print built into every figure Barnes customers see.

Order sizePack totalCost per pieceFreightBack side
10 pack$180$18 ea$18$4 ea
15 pack$250$16.67 ea$18$4 ea
20 pack$320$16 ea$20.99$4 ea
25 pack$375$15 ea$20.99$3 ea
50 pack$700$14 ea$22.99$2 ea
100 pack$1200$12 eaFREE$2 ea

Three add-ons exist and all are flat per piece: the back print at the table rate ($3 from 25 pieces, $2 from 50), the oversized front at $3 or $2 depending on quantity, and extended sizes at $6 or $4. Nothing else gets added. The Design Lab applies every rule automatically, and the written quote confirms the total before anything is charged.

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How it works, start to finish

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Brief

Send the idea through the quote form or build it yourself in the Design Lab. A napkin sketch photographed on a phone counts, our designers have built full unit runs from less.

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Proof

Within 24 hours you have a proof in your inbox, drawn to size, on the garment and color you picked. Revisions are unlimited and free.

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Approve

You approve in writing before production starts. No surprises at the box opening, because you already saw the shirt.

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Print and ship

Standard turnaround is 5 to 7 business days from approval to doorstep, with rush available when the calendar demands it.

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Reorder

Art, thread colors, and size history stay archived, so the next season run starts with one email.

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Shipping and turnaround

Count 5 to 7 business days, production included, for tracked delivery to Barnes addresses. At 100 pieces shipping costs nothing; under that, the flat rates in the table are the whole story.

Boxes get counted twice against the roster before they seal, and the tracking number reaches you the day of pickup. Damage or shortage claims are our expense and our rush.

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Common questions

How do 2XL and larger sizes work?

The extended-size rule fits in one line: add $6 per piece below 25 total, $4 per piece at 25 or more. The Design Lab applies it automatically.

What is your return policy?

Due to custom orders, all work is finalized and no returns are accepted. Double check sizing and artwork before submitting your order. Every order gets a free proof first, and nothing prints until you approve it in writing.

Is there a minimum order?

The minimum order is 10 pieces. Your barnes group can order ten today and a hundred next month; the packs just make each piece cheaper as the count grows.

What file types work best?

Vector files such as AI, SVG, EPS, and PDF are ideal. A 300 DPI PNG with a transparent background also prints clean. If all you have is a screenshot, we redraw it free.

Do you ship to APO and FPO addresses?

Deployed addresses are first-class here: APO and FPO ship on the standard timeline, right alongside all 50 states.

Can I see the price before I talk to anyone?

That is the point of the Design Lab: the complete number, packs, back prints, size upcharges, shipping, updates live while you design, before any contact form.

How long does shipping take?

The standard clock is 5 to 7 business days covering both production and delivery. Many orders can run faster; name the date and we will confirm or decline honestly.

More answers on the full FAQ page.

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Keep exploring

Nearby: we also serve Greenleaf (6 mi), Waterville (7 mi), Linn (12 mi). See everything we ship across Kansas, find every Kansas town we serve, or price your idea live in the Design Lab.

Quote requests get answered inside one business day

Free art proof in 24 hours. Nothing prints until you approve it. Pack pricing published, no surprises.