Custom shirts, hats, and gear for Barnhart crews, printed by a shop that lives for this work and delivered anywhere in Missouri in 5 to 7 business days.
Barnhart does not need a local print shop to get local-quality gear. Design online, approve a free proof from a real designer within 24 hours, and delivery lands at any Barnhart address in 5 to 7 business days.
Barnhart covers 5.0 square miles of Missouri, and delivery reaches every address in it on the standard 5 to 7 day window. Nearby crews are already in the coverage circle, with Imperial, MO (2 mi), Kimmswick, MO (3 mi), Pevely, MO (3 mi) sharing the identical pack rates and timelines. The closest major installation is Scott Air Force Base, roughly 26 miles out, and unit orders from there run through this same process daily.
The Missouri military community orders here too: unit and family gear for Fort Leonard Wood and Whiteman Air Force Base, plus every recruiter, Guard unit, and veteran org chapter around Barnhart.
The workhorse method: thick ink, bulk pricing, hundreds of washes.
Stitched logos for hats, polos, and jackets that read professional up close.
Full color small runs from just 10 pieces.
The all-over method: dye becomes part of the polyester itself.
Homecoming banners and event signage built for outdoors.
A real designer builds your art before anything prints.
Workwear for local crews: printed tees, embroidered polos, gear that outlasts the season. We handle the art, the sizing spread, and the deadline. You handle handing them out.
Volunteer shirts and festival gear for the days the whole community shows up. Mixed sizes and colors in one run are standard here, not a special request.
Service group shirts, from food drives to youth retreats, priced openly by the pack. One point of contact owns your order from first proof to delivery confirmation.
Fundraiser and event tees on deadlines we commit to in writing. We handle the art, the sizing spread, and the deadline. You handle handing them out.
From the dugout to the bleachers: team and booster runs with all sizes priced together. One point of contact owns your order from first proof to delivery confirmation.
Field day, clubs, and spirit weeks, all proofed free with pack pricing the treasurer can verify. Reorders match the first run exactly because we keep your art and specs on file.
Serving the military community is not a marketing line here, it is the operating system. Barnhart customers deal with one accountable person, get dates that mean something, and receive work held to a uniform standard.
Honesty runs in both directions here. A doomed timeline or a design that will disappoint gets called out early, with an alternative attached.
Upload art or add text in the Design Lab, set sizes and quantities, and the full estimate, shipping included, is on screen before you give anyone your email.
Start from the garment and the rest follows. Among Barnhart customers, these three blanks carry most of the orders, each designable online on its real photos.
Big-run economics start here: light ringspun cotton from $12 at volume, with the front print already in the price. What you approve in writing is what ships. That rule has no exceptions.
The default unit shirt: heavy cotton, an 80-color palette, and a fit that survives the wash cycle. A real designer, not an upload widget, checks every file before it goes near production.
An 8.0oz fleece crew with a clean uninterrupted front, the best canvas we stock for big crests and old school block lettering. Start from a napkin sketch if that is what you have. Turning rough into print ready is the job.
Design help is not an upsell here, it is how orders start. Describe the concept in a sentence, attach whatever reference you have, and within 24 hours a real designer returns a proof drawn as clean vectors, era-correct where it matters. Revisions cost nothing and continue until the proof is right, and your written approval is the only thing that sends it to production.
The Design Lab is there when you want to drive: upload, place, and price the design yourself on the exact garment we print.
Budget planning for Barnhart customers starts with real numbers. This is our light cotton tee pack pricing with the front print already included.
| Quantity | Pack price | Per shirt | Shipping | Add back print |
|---|---|---|---|---|
| 10 pack | $180 | $18 ea | $18 | $4 ea |
| 15 pack | $250 | $16.67 ea | $18 | $4 ea |
| 20 pack | $320 | $16 ea | $20.99 | $4 ea |
| 25 pack | $375 | $15 ea | $20.99 | $3 ea |
| 50 pack | $700 | $14 ea | $22.99 | $2 ea |
| 100 pack | $1200 | $12 ea | FREE | $2 ea |
Beyond the table, the only extras are per-piece and public: back prints at the listed rate stepping down to $3 then $2, oversized fronts at $3 dropping to $2, and 2XL-plus at $6 dropping to $4. The Design Lab does this arithmetic for you in real time.
The first step is just getting the idea out of your head: type it into the quote form or mock it up in the Design Lab, rough edges and all.
A real designer, not an algorithm, sends your proof within 24 hours. You change it as many times as it takes to be right.
Production waits for one thing only: your written sign-off on the proof. That signature is the contract for exactly what prints.
Five to seven business days covers printing and delivery. Tight timeline? Rush gets a truthful quote, not a hopeful one.
Everything about the run gets archived, which turns every future reorder into a one-line email.
Every order ships tracked to Barnhart addresses with standard production plus shipping at 5 to 7 business days. Free shipping kicks in at 100 pieces, and pack shipping rates below that are published, not surprises at checkout.
Orders ship boxed and counted against your size roster, with tracking sent the day they leave. If anything arrives short or damaged, photograph it and send it over, and we correct it at our cost.
Yes. We ship to all 50 states and to APO and FPO addresses for deployed and overseas service members.
That is the point of the Design Lab: the complete number, packs, back prints, size upcharges, shipping, updates live while you design, before any contact form.
Count 5 to 7 business days from approval to doorstep, production included. Tighter date? Ask about rush and you get a straight answer before paying.
Included with every order: a designer turns whatever you send into print-ready art, proofs it within 24 hours, and revises free until approved.
Absolutely. Bulk is where pack pricing shines, and big mixed-size runs ship counted against your roster with a single person accountable for the date.
The extended-size rule fits in one line: add $6 per piece below 25 total, $4 per piece at 25 or more. The Design Lab applies it automatically.
There are no returns on custom orders; once printed, the work is final. That is exactly why production never starts without your written approval of a free proof, and why the size roster deserves a second look before you submit.
More answers on the full FAQ page.
Coverage continues through Imperial (2 mi), Kimmswick (3 mi), Pevely (3 mi). The full Missouri coverage page and the directory of every Missouri town go deeper, and the Design Lab prices any idea on the spot.
Send the idea, get a free proof in 24 hours, approve it in writing, and pay exactly the published pack price.