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Custom shirt printing in Brass Castle, NJ.

Custom shirts, hats, and gear for Brass Castle crews, printed by a shop that lives for this work and delivered anywhere in New Jersey in 5 to 7 business days.

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Custom shirts delivered to Brass Castle

Brass Castle does not need a local print shop to get local-quality gear. Design online, approve a free proof from a real designer within 24 hours, and delivery lands at any Brass Castle address in 5 to 7 business days.

From one end of Brass Castle to the other, 2.9 square miles, the shipping promise does not change: 5 to 7 business days, tracked. If your people are spread out, that is fine: Broadway, NJ (2 mi), Washington, NJ (2 mi), Oxford, NJ (3 mi) sit close enough that one order can outfit all of them. The closest major installation is Picatinny Arsenal, roughly 26 miles out, and unit orders from there run through this same process daily.

The New Jersey military community orders here too: unit and family gear for Picatinny Arsenal and Joint Base McGuire-Dix-Lakehurst, plus every recruiter, Guard unit, and veteran org chapter around Brass Castle.

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Pick your service in Brass Castle

Screen Printing

Best per-piece price at volume, with ink that outlives the garment.

Embroidery

Digitized in-house so small text stays sharp on caps and chest logos.

DTG and DTF Printing

Photograph-grade prints from a 10 piece run up.

Sublimation

All-over color dyed into the fabric, impossible to crack or peel.

Banners and Signs

Homecoming banners and event signage built for outdoors.

Custom Design

A real designer builds your art before anything prints.

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What Brass Castle orders most

Youth sports and booster gear

From the dugout to the bleachers: team and booster runs with all sizes priced together. Every price is published before you talk to a person, so the budget math happens on your terms.

School spirit wear

PTA runs, field day tees, and club shirts proofed free and priced by the pack before the order form goes home. Reorders match the first run exactly because we keep your art and specs on file.

Small business and crew apparel

Workwear for local crews: printed tees, embroidered polos, gear that outlasts the season. Bring a rough idea, even a phone photo of a whiteboard, and our designers make it print ready at no charge.

HOA, civic, and community events

Volunteer shirts and festival gear for the days the whole community shows up. Deadlines get treated like formation times, not suggestions.

Church and service group shirts

Service group shirts, from food drives to youth retreats, priced openly by the pack. Every price is published before you talk to a person, so the budget math happens on your terms.

Runs, tournaments, and fundraisers

Race shirts and tournament gear that arrive before the starting gun, guaranteed honestly. Start from a napkin sketch if that is what you have. Turning rough into print ready is the job.

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Why order from a shop built for the military community

The shop runs on habits borrowed from the people we serve: accountability by name, honest reporting, and deadlines that do not slide. Brass castle customers feel the difference on the first order.

It also means we say no when we should. If a design will not print well at the size you want, or a date cannot be hit, you hear it before you spend money, not after.

See your exact price in about ninety seconds.

Ninety seconds in the Design Lab gets you a complete number: garment, print, sizes, upcharges, and shipping, all before any contact form.

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What to print it on

Start from the garment and the rest follows. Among Brass Castle customers, these three blanks carry most of the orders, each designable online on its real photos.

Essential Light Tee

When the count is high, this 4.5oz ringspun blank keeps the math friendly: $12 a shirt at volume, front print included. Reorders match the first run exactly because we keep your art and specs on file.

Classic Cotton Tee

Eighty-plus colors of 5.3oz heavy cotton, from military green to every heather, that keeps its shape through the laundry years. A real designer, not an upload widget, checks every file before it goes near production.

Crewneck Sweatshirt

For big front art, nothing beats this 8.0oz crew with its uninterrupted printing field. Deadlines get treated like formation times, not suggestions.

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From rough idea to press-ready

The gap between what you have and what a press needs is our designers job to close, free with any order. Whatever the starting point, the output is the same: clean vectors, correct insignia, a proof within 24 hours, and unlimited revisions until you approve it in writing. Only then does anything print.

The Design Lab offers the self-serve path, with your art positioned on real product photos and the total priced as you go.

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What it costs

Start the budget from the real numbers: published light cotton tee packs, front print built into every figure Brass Castle customers see.

QuantityPack pricePer shirtShippingAdd back print
10 pack$180$18 ea$18$4 ea
15 pack$250$16.67 ea$18$4 ea
20 pack$320$16 ea$20.99$4 ea
25 pack$375$15 ea$20.99$3 ea
50 pack$700$14 ea$22.99$2 ea
100 pack$1200$12 eaFREE$2 ea

Beyond the table, the only extras are per-piece and public: back prints at the listed rate stepping down to $3 then $2, oversized fronts at $3 dropping to $2, and 2XL-plus at $6 dropping to $4. The Design Lab does this arithmetic for you in real time.

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How it works, start to finish

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Brief

Two doors in: the quote form if you want a person on it immediately, or the Design Lab if you want to see it on the garment first. Either way, unfinished ideas are the expected input.

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Proof

Twenty-four hours gets you a designer-built proof on the exact blank you chose. Iterate freely until it is right.

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Approve

Production waits for one thing only: your written sign-off on the proof. That signature is the contract for exactly what prints.

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Print and ship

From approval, count 5 to 7 business days to your door. If the event is sooner, ask about rush and get a straight yes or no.

05

Reorder

Everything about the run gets archived, which turns every future reorder into a one-line email.

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Shipping and turnaround

Every order ships tracked to Brass Castle addresses with standard production plus shipping at 5 to 7 business days. Free shipping kicks in at 100 pieces, and pack shipping rates below that are published, not surprises at checkout.

Boxes get counted twice against the roster before they seal, and the tracking number reaches you the day of pickup. Damage or shortage claims are our expense and our rush.

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Common questions

Can you handle a large order for your Brass Castle group?

Large runs are the core business: hundreds of pieces, mixed sizes, multiple colors, one named contact who owns it from first proof to the delivery scan.

How do 2XL and larger sizes work?

Simple math: 2XL and up cost $6 more per piece on small orders and $4 more per piece from 25 pieces. No other size fees exist, and the Design Lab totals it live.

What is your return policy?

Custom work does not come back: due to custom orders, all work is finalized and no returns are accepted. The protection is up front instead, a free proof that must be approved in writing before anything prints, so check sizing and art carefully at that stage.

Is there a minimum order?

The minimum order is 10 pieces. Your brass castle group can order ten today and a hundred next month; the packs just make each piece cheaper as the count grows.

What file types work best?

Send whatever exists. Vectors print perfectly, high resolution PNGs print clean, and anything below that gets redrawn free by the design team before it goes near a press.

Do you ship to APO and FPO addresses?

We do, at the same pace as domestic orders. Deployed and overseas service members at APO and FPO addresses are covered alongside all 50 states.

Can I see the price before I talk to anyone?

Yes. The Design Lab shows live pack pricing, back print costs, size upcharges, and shipping as you build your design.

More answers on the full FAQ page.

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Keep exploring

The next towns over, Broadway (2 mi), Washington (2 mi), Oxford (3 mi), order here too. The full New Jersey coverage page and the directory of every New Jersey town go deeper, and the Design Lab prices any idea on the spot.

Your quote, back within one business day

A designer proofs your art free within 24 hours, and production waits for your written approval. Every pack price is already published.