Callahan orders custom gear here because the pricing is published, the proof is free, and delivery to Florida runs 5 to 7 business days flat.
Crews in Callahan order from us the same way the big-city ones do: published pack pricing, free design help, and a written proof before a single shirt prints.
Census numbers put Callahan at about 1,800 people on 1.8 square miles of Florida, all of it covered by the same tracked shipping. Nearby crews are already in the coverage circle, with Nassau Village-Ratliff, FL (4 mi), Hilliard, FL (10 mi), Yulee, FL (16 mi) sharing the identical pack rates and timelines. The closest major installation is Naval Station Mayport, roughly 19 miles out, and unit orders from there run through this same process daily.
The Florida military community orders here too: unit and family gear for Naval Station Mayport and Naval Air Station Pensacola, plus every recruiter, Guard unit, and veteran org chapter around Callahan.
The bulk-run classic: pressed ink, published packs, proven durability.
Stitched logos for hats, polos, and jackets that read professional up close.
Full color small runs from just 10 pieces.
Edge-to-edge jerseys and performance gear with print in the fibers.
13oz vinyl banners and signs sized to be read at distance.
From napkin sketch to print-ready vectors, free with any order.
From the dugout to the bleachers: team and booster runs with all sizes priced together. Youth and adult cuts run side by side in the same pack at the same price structure.
PTA runs, field day tees, and club shirts proofed free and priced by the pack before the order form goes home. The second order takes two minutes because the first one is archived down to the thread color.
Shop shirts and stitched caps that make a small crew read like an established company. What you approve in writing is what ships. That rule has no exceptions.
Festival tees, cleanup-day shirts, and volunteer gear for the events that hold a town together. The second order takes two minutes because the first one is archived down to the thread color.
Mission trip tees and congregation gear at pack rates a committee can approve. Reorders match the first run exactly because we keep your art and specs on file.
Fundraiser and event tees on deadlines we commit to in writing. Every price is published before you talk to a person, so the budget math happens on your terms.
Serving the military community is not a marketing line here, it is the operating system. Callahan customers deal with one accountable person, get dates that mean something, and receive work held to a uniform standard.
It also means we say no when we should. If a design will not print well at the size you want, or a date cannot be hit, you hear it before you spend money, not after.
Ninety seconds in the Design Lab gets you a complete number: garment, print, sizes, upcharges, and shipping, all before any contact form.
Start from the garment and the rest follows. Among Callahan customers, these three blanks carry most of the orders, each designable online on its real photos.
Big-run economics start here: light ringspun cotton from $12 at volume, with the front print already in the price. We handle the art, the sizing spread, and the deadline. You handle handing them out.
Eighty-plus colors of 5.3oz heavy cotton, from military green to every heather, that keeps its shape through the laundry years. Mixed sizes and colors in one run are standard here, not a special request.
An 8.0oz fleece crew with a clean uninterrupted front, the best canvas we stock for big crests and old school block lettering. Youth and adult cuts run side by side in the same pack at the same price structure.
Most orders here start without finished artwork, and that is fine. Our in-house designers redraw low resolution logos as clean vectors, build new designs from a written description, and match era-correct type and insignia when the design calls for it. The service costs nothing with an order, the first proof lands within 24 hours, and revisions are unlimited. You approve the final art in writing before production, so the shirt that arrives is the shirt you signed off on.
Want to try it yourself first? The Design Lab lets you upload art, add text in stencil and athletic fonts, and position everything on the exact garment with live pricing the whole time.
Here is what Callahan customers actually pay, starting from our light cotton tee. Every price includes a standard front print, and the number only moves down as the pack gets bigger.
| Order size | Pack total | Cost per piece | Freight | Back side |
|---|---|---|---|---|
| Pack of 10 | $180 | $18 ea | $18 | $4 ea |
| Pack of 15 | $250 | $16.67 ea | $18 | $4 ea |
| Pack of 20 | $320 | $16 ea | $20.99 | $4 ea |
| Pack of 25 | $375 | $15 ea | $20.99 | $3 ea |
| Pack of 50 | $700 | $14 ea | $22.99 | $2 ea |
| Pack of 100 | $1200 | $12 ea | FREE | $2 ea |
Add-on pricing is deliberately boring: back print per the table (later $3, then $2), oversize front $3 or $2 by volume, extended sizes $6 or $4 by volume. That is the complete list, and the Design Lab computes it live before any quote is written.
Start in the Design Lab on the exact garment we print, or send whatever you have through the quote form. Rough ideas are welcome, that is what the free design service is for.
Within 24 hours you have a proof in your inbox, drawn to size, on the garment and color you picked. Revisions are unlimited and free.
Your written approval is the gate. Until it exists, nothing prints; once it exists, exactly that design prints.
Production and shipping run 5 to 7 business days standard. Rush options exist and get quoted honestly against your date.
Your art and specs stay on file, so reorders match the first run exactly, down to the ink.
Count 5 to 7 business days, production included, for tracked delivery to Callahan addresses. At 100 pieces shipping costs nothing; under that, the flat rates in the table are the whole story.
The roster is the packing list: every size counted into the box, tracking issued at pickup, and any shortage or transit damage made right at our cost without argument.
Large orders are the specialty, not the exception: hundreds of mixed-size pieces, roster-counted boxes, one accountable contact.
Extended sizes carry a flat per-piece add: $6 when the order is under 25 pieces, $4 once it reaches 25. The estimate in the Design Lab applies it for you.
Finality is the nature of custom work: no returns once it prints. Your protections live earlier in the process, in the free proof and the written approval that nothing skips.
The minimum order is 10 pieces. Your callahan group can order ten today and a hundred next month; the packs just make each piece cheaper as the count grows.
Best case: vector art (AI, SVG, EPS, PDF). Very good case: a 300 DPI transparent PNG. Worst case: a screenshot, which our designers redraw at no charge anyway.
We do, at the same pace as domestic orders. Deployed and overseas service members at APO and FPO addresses are covered alongside all 50 states.
Yes, and without giving up your email: the Design Lab keeps the complete total, packs to shipping, on screen while you design.
More answers on the full FAQ page.
Coverage continues through Nassau Village-Ratliff (4 mi), Hilliard (10 mi), Yulee (16 mi). The full Florida coverage page and the directory of every Florida town go deeper, and the Design Lab prices any idea on the spot.
Free art proof in 24 hours. Nothing prints until you approve it. Pack pricing published, no surprises.