From single pieces to full crew runs, Callahan gets sublimated gear with honest pricing and a 5 to 7 day door-to-door timeline.
Callahan crews order sublimated gear from us because the numbers are public and the process is simple: free design help, a written proof within 24 hours, and delivery to any Callahan address in 5 to 7 business days.
With about 1,800 people spread over 1.8 square miles, Callahan gets the same flat delivery promise as everywhere else we serve: 5 to 7 business days to any door. If your people are spread out, that is fine: Nassau Village-Ratliff, FL (4 mi), Hilliard, FL (10 mi), Yulee, FL (16 mi) sit close enough that one order can outfit all of them. The closest major installation is Naval Station Mayport, roughly 19 miles out, and unit orders from there run through this same process daily.
Nothing here needs a storefront. Art goes in by phone or upload, a designer proofs it free, and the shipment lands in Callahan counted against your roster.
A typical week of sublimation orders from this corner of Florida mixes Callahan crews with neighbors like Nassau Village-Ratliff, 4 miles over, all running through the same designer, the same proof cycle, and the same tracked delivery.
Numbers, names, and sponsor logos in one process, one price. Rush timelines get quoted honestly. If we cannot hit the date, we say so before you pay a cent.
Performance gear that still performs: the print adds zero weight and zero stiffness. The proof comes first and it is free, so what arrives is exactly what you signed off on.
Custom patterns and camo concepts printed edge to edge. Rush timelines get quoted honestly. If we cannot hit the date, we say so before you pay a cent.
Full-color polyester flags and displays for events and dedications. Ask for the honest option and you get it, even when it is the cheaper one.
The retail touches: printed neck labels and interior branding. Reorders match the first run exactly because we keep your art and specs on file.
Seam-to-seam graphics that are part of the fabric, not sitting on it. The proof comes first and it is free, so what arrives is exactly what you signed off on.
We print for units, veterans, and military families every day, and the discipline transfers. Callahan customers get straight answers on dates, a named person on their order, and work we would put our own name on.
Honesty runs in both directions here. A doomed timeline or a design that will disappoint gets called out early, with an alternative attached.
Ninety seconds in the Design Lab gets you a complete number: garment, print, sizes, upcharges, and shipping, all before any contact form.
Start from the garment and the rest follows. Among Callahan customers, these three blanks carry most of the orders, each designable online on its real photos.
Practice kits pair sublimated names and numbers with this standard tee to stay on budget. Ask for the honest option and you get it, even when it is the cheaper one.
Mix sublimated panels with stitched marks and this hoodie reads team-store retail. The second order takes two minutes because the first one is archived down to the thread color.
The widest, boxiest blank we stock, which is exactly what edge-to-edge concepts need. Nobody chases an order here. Your contact tells you where it stands before you have to ask.
Most orders here start without finished artwork, and that is fine. Our in-house designers redraw low resolution logos as clean vectors, build new designs from a written description, and match era-correct type and insignia when the design calls for it. The service costs nothing with an order, the first proof lands within 24 hours, and revisions are unlimited. You approve the final art in writing before production, so the shirt that arrives is the shirt you signed off on.
Want to try it yourself first? The Design Lab lets you upload art, add text in stencil and athletic fonts, and position everything on the exact garment with live pricing the whole time.
Start the budget from the real numbers: published light cotton tee packs, front print built into every figure Callahan customers see.
| Pieces | Total | Each | Ship | Back print add |
|---|---|---|---|---|
| 10 pieces | $180 | $18 ea | $18 | $4 ea |
| 15 pieces | $250 | $16.67 ea | $18 | $4 ea |
| 20 pieces | $320 | $16 ea | $20.99 | $4 ea |
| 25 pieces | $375 | $15 ea | $20.99 | $3 ea |
| 50 pieces | $700 | $14 ea | $22.99 | $2 ea |
| 100 pieces | $1200 | $12 ea | FREE | $2 ea |
Beyond the table, the only extras are per-piece and public: back prints at the listed rate stepping down to $3 then $2, oversized fronts at $3 dropping to $2, and 2XL-plus at $6 dropping to $4. The Design Lab does this arithmetic for you in real time.
The first step is just getting the idea out of your head: type it into the quote form or mock it up in the Design Lab, rough edges and all.
Within 24 hours you have a proof in your inbox, drawn to size, on the garment and color you picked. Revisions are unlimited and free.
Production waits for one thing only: your written sign-off on the proof. That signature is the contract for exactly what prints.
Production and shipping run 5 to 7 business days standard. Rush options exist and get quoted honestly against your date.
Art, thread colors, and size history stay archived, so the next season run starts with one email.
Count 5 to 7 business days, production included, for tracked delivery to Callahan addresses. At 100 pieces shipping costs nothing; under that, the flat rates in the table are the whole story.
Before sealing, every carton is counted against the size roster, and tracking goes out the same day. Anything short or damaged gets replaced at our cost on an expedited timeline.
Sizes 2XL and up add $6 per piece under 25 total pieces, or $4 per piece at 25 or more. The Design Lab includes it in your estimate automatically.
Finality is the nature of custom work: no returns once it prints. Your protections live earlier in the process, in the free proof and the written approval that nothing skips.
The minimum order is 10 pieces. Your callahan crew can order ten today and a hundred next month; the packs just make each piece cheaper as the count grows.
Best case: vector art (AI, SVG, EPS, PDF). Very good case: a 300 DPI transparent PNG. Worst case: a screenshot, which our designers redraw at no charge anyway.
Yes. We ship to all 50 states and to APO and FPO addresses for deployed and overseas service members.
That is the point of the Design Lab: the complete number, packs, back prints, size upcharges, shipping, updates live while you design, before any contact form.
More answers on the full FAQ page.
Zoom out to sublimation across Florida, back to the Callahan hub, or into the sublimation deep dive. Other services in Callahan: Screen Printing, Embroidery, DTG and DTF Printing, Banners and Signs, Custom Design.
Free art proof in 24 hours. Nothing prints until you approve it. Pack pricing published, no surprises.