Casco orders custom gear here because the pricing is published, the proof is free, and delivery to Wisconsin runs 5 to 7 business days flat.
Casco does not need a local print shop to get local-quality gear. Design online, approve a free proof from a real designer within 24 hours, and delivery lands at any Casco address in 5 to 7 business days.
Casco is home to a community of 662 across 0.7 square miles, and every one of those addresses is inside our standard 5 to 7 day delivery window. Nearby crews are already in the coverage circle, with Luxemburg, WI (4 mi), Kewaunee, WI (8 mi), Algoma, WI (9 mi) sharing the identical pack rates and timelines. The closest major installation is Coast Guard Air Station Traverse City, roughly 100 miles out, and unit orders from there run through this same process daily.
The Wisconsin military community orders here too: unit and family gear for Fort McCoy, plus every recruiter, Guard unit, and veteran org chapter around Casco.
The bulk-run classic: pressed ink, published packs, proven durability.
Digitized in-house so small text stays sharp on caps and chest logos.
Photograph-grade prints from a 10 piece run up.
All-over color dyed into the fabric, impossible to crack or peel.
13oz vinyl banners and signs sized to be read at distance.
Logo cleanups, redraws, and full concepts from the in-house team.
Service group shirts, from food drives to youth retreats, priced openly by the pack. The second order takes two minutes because the first one is archived down to the thread color.
Race shirts and tournament gear that arrive before the starting gun, guaranteed honestly. Mixed sizes and colors in one run are standard here, not a special request.
Team shirts, fan tees, and booster fundraisers with youth and adult sizes mixed in one pack. Packs mix garment colors freely, so squads, shifts, or grade levels can each get their own.
PTA runs, field day tees, and club shirts proofed free and priced by the pack before the order form goes home. We handle the art, the sizing spread, and the deadline. You handle handing them out.
Uniform tees, embroidered caps and polos, and workwear that survives the job. Reorders match the first run exactly because we keep your art and specs on file.
The civic calendar runs on volunteers, and volunteers run better in matching shirts. A real designer, not an upload widget, checks every file before it goes near production.
The shop runs on habits borrowed from the people we serve: accountability by name, honest reporting, and deadlines that do not slide. Casco customers feel the difference on the first order.
That standard cuts both ways. If your art needs work or your timeline is impossible, we tell you up front and offer the fix, because a bad shirt with our print on it costs us more than the order.
Ninety seconds in the Design Lab gets you a complete number: garment, print, sizes, upcharges, and shipping, all before any contact form.
The right blank depends on budget, season, and how hard the gear will be worn. For Casco customers, these three earn their keep.
The default unit shirt: heavy cotton, an 80-color palette, and a fit that survives the wash cycle. Rush timelines get quoted honestly. If we cannot hit the date, we say so before you pay a cent.
The clean-front fleece crew: 8.0oz, no pocket, no hood, maximum canvas for crests and block letters. If a design will not print well at the size you want, you hear that before money changes hands.
When the count is high, this 4.5oz ringspun blank keeps the math friendly: $12 a shirt at volume, front print included. What you approve in writing is what ships. That rule has no exceptions.
Half the orders we take begin as a phone photo of a sketch, an old shirt, or a sentence describing the idea. A designer turns that into print-ready vector art at no charge, sends the proof inside 24 hours, and revises it until you sign off in writing. Nothing is produced before that signature, which is why what shows up matches what you expected.
Prefer hands-on? Build the design yourself in the Design Lab on real product photos, with the running price on screen while you work.
Here is what Casco customers actually pay, starting from our light cotton tee. Every price includes a standard front print, and the number only moves down as the pack gets bigger.
| Quantity | Pack price | Per shirt | Shipping | Add back print |
|---|---|---|---|---|
| Pack of 10 | $180 | $18 ea | $18 | $4 ea |
| Pack of 15 | $250 | $16.67 ea | $18 | $4 ea |
| Pack of 20 | $320 | $16 ea | $20.99 | $4 ea |
| Pack of 25 | $375 | $15 ea | $20.99 | $3 ea |
| Pack of 50 | $700 | $14 ea | $22.99 | $2 ea |
| Pack of 100 | $1200 | $12 ea | FREE | $2 ea |
Three add-ons exist and all are flat per piece: the back print at the table rate ($3 from 25 pieces, $2 from 50), the oversized front at $3 or $2 depending on quantity, and extended sizes at $6 or $4. Nothing else gets added. The Design Lab applies every rule automatically, and the written quote confirms the total before anything is charged.
The first step is just getting the idea out of your head: type it into the quote form or mock it up in the Design Lab, rough edges and all.
Twenty-four hours gets you a designer-built proof on the exact blank you chose. Iterate freely until it is right.
Production waits for one thing only: your written sign-off on the proof. That signature is the contract for exactly what prints.
Standard turnaround is 5 to 7 business days from approval to doorstep, with rush available when the calendar demands it.
Everything about the run gets archived, which turns every future reorder into a one-line email.
Count 5 to 7 business days, production included, for tracked delivery to Casco addresses. At 100 pieces shipping costs nothing; under that, the flat rates in the table are the whole story.
Boxes get counted twice against the roster before they seal, and the tracking number reaches you the day of pickup. Damage or shortage claims are our expense and our rush.
Yes, and without giving up your email: the Design Lab keeps the complete total, packs to shipping, on screen while you design.
Standard production plus shipping takes 5 to 7 business days. Rush options are available on many orders, tell us your date and we answer honestly.
Always, at no charge. A designer takes your rough input, redraws it print ready, and has a proof in your inbox inside a day, with unlimited revisions after.
Large runs are the core business: hundreds of pieces, mixed sizes, multiple colors, one named contact who owns it from first proof to the delivery scan.
Sizes 2XL and up add $6 per piece under 25 total pieces, or $4 per piece at 25 or more. The Design Lab includes it in your estimate automatically.
There are no returns on custom orders; once printed, the work is final. That is exactly why production never starts without your written approval of a free proof, and why the size roster deserves a second look before you submit.
The minimum order is 10 pieces. Your casco group can order ten today and a hundred next month; the packs just make each piece cheaper as the count grows.
More answers on the full FAQ page.
The next towns over, Luxemburg (4 mi), Kewaunee (8 mi), Algoma (9 mi), order here too. The full Wisconsin coverage page and the directory of every Wisconsin town go deeper, and the Design Lab prices any idea on the spot.
The sequence never changes: free 24-hour proof, your written sign-off, then production at the price you already saw.