Custom Design for Casco: free 24-hour proofs, published pack pricing, and tracked delivery in 5 to 7 business days.
Casco crews order designed from scratch gear from us because the numbers are public and the process is simple: free design help, a written proof within 24 hours, and delivery to any Casco address in 5 to 7 business days.
Census numbers put Casco at a community of 662 on 0.7 square miles of Wisconsin, all of it covered by the same tracked shipping. Nearby crews are already in the coverage circle, with Luxemburg, WI (4 mi), Kewaunee, WI (8 mi), Algoma, WI (9 mi) sharing the identical pack rates and timelines. For the military community, Coast Guard Air Station Traverse City sits about 100 miles away, well inside our normal unit-order routes.
Nothing here needs a storefront. Art goes in by phone or upload, a designer proofs it free, and the shipment lands in Casco counted against your roster.
A typical week of custom design orders from this corner of Wisconsin mixes Casco crews with neighbors like Luxemburg, 4 miles over, all running through the same designer, the same proof cycle, and the same tracked delivery.
Unit art drawn right the first time, with anything trademark-sensitive flagged early. A real designer, not an upload widget, checks every file before it goes near production.
Describe it in a sentence; a designer builds it and proofs it within 24 hours. If a design will not print well at the size you want, you hear that before money changes hands.
The year on the shirt sets the type style, and the team knows the difference. Deadlines get treated like formation times, not suggestions.
Shirts, banners, and signage drawn as one matched system. Bring a rough idea, even a phone photo of a whiteboard, and our designers make it print ready at no charge.
Merch collections designed with selling in mind, not just decoration. We handle the art, the sizing spread, and the deadline. You handle handing them out.
Faded, blurry, or tiny source art gets redrawn into crisp vectors. Ask for the honest option and you get it, even when it is the cheaper one.
We built this company on a simple standard: print it like the name on it matters. For Casco customers, that means honest timelines, real proofs, and no excuses on delivery day.
Part of the job is refusing bad orders. When the art, the garment, or the date is wrong, saying so before you pay is the service.
Ninety seconds in the Design Lab gets you a complete number: garment, print, sizes, upcharges, and shipping, all before any contact form.
Garment choice makes or breaks the order. These are the blanks Casco customers pick most, all designable online on real product photos.
New designs debut on the Classic: 80-plus colors guarantee the right backdrop for the art. The second order takes two minutes because the first one is archived down to the thread color.
When the design is the product, the garment dyed heavyweight makes it feel like a brand, not a handout. Ask for the honest option and you get it, even when it is the cheaper one.
Streetwear concepts belong on the 7.5oz max heavyweight with an oversized front or full back. A real designer, not an upload widget, checks every file before it goes near production.
Every order includes the design team. They rescue low-resolution logos, invent art from plain descriptions, and keep insignia and period typography accurate when the concept demands it. Twenty-four hours after you send the idea, the proof is in your inbox; as many revisions as it takes come free, and your written sign-off is what starts the presses.
Or open the Design Lab and lay the design out yourself, priced in real time on the exact blank.
Budget planning for Casco customers starts with real numbers. This is our light cotton tee pack pricing with the front print already included.
| Quantity | Pack price | Per shirt | Shipping | Add back print |
|---|---|---|---|---|
| 10 pieces | $180 | $18 ea | $18 | $4 ea |
| 15 pieces | $250 | $16.67 ea | $18 | $4 ea |
| 20 pieces | $320 | $16 ea | $20.99 | $4 ea |
| 25 pieces | $375 | $15 ea | $20.99 | $3 ea |
| 50 pieces | $700 | $14 ea | $22.99 | $2 ea |
| 100 pieces | $1200 | $12 ea | FREE | $2 ea |
Options price per piece: back prints at the listed rate (falling to $3 at 25 and $2 at 50), oversized full-body fronts at $3 under 25 pieces or $2 above, and 2XL-plus sizes at $6 under 25 pieces or $4 above. Every heavier garment keeps this same pack shape at its own numbers, and the Design Lab totals it live while you build.
Send the idea through the quote form or build it yourself in the Design Lab. A napkin sketch photographed on a phone counts, our designers have built full unit runs from less.
One day later the proof is in your inbox: your art, your garment, your colors, at true print scale. Revisions never cost a cent.
Nothing goes to press until you approve the proof in writing. What you sign off on is exactly what prints, that is the whole point of the proof.
Standard turnaround is 5 to 7 business days from approval to doorstep, with rush available when the calendar demands it.
Everything about the run gets archived, which turns every future reorder into a one-line email.
Delivery to Casco addresses follows one simple clock: 5 to 7 business days including production, with tracking from the moment it leaves. Hit 100 pieces and the shipping line drops to zero.
Orders ship boxed and counted against your size roster, with tracking sent the day they leave. If anything arrives short or damaged, photograph it and send it over, and we correct it at our cost.
Yes. Runs in the hundreds of pieces with mixed sizes and colors are our normal work, managed by one point of contact from proof to delivery.
The extended-size rule fits in one line: add $6 per piece below 25 total, $4 per piece at 25 or more. The Design Lab applies it automatically.
Finality is the nature of custom work: no returns once it prints. Your protections live earlier in the process, in the free proof and the written approval that nothing skips.
Order ten, order fifty, order five hundred: 10 pieces is our floor, and for your Casco crew, bigger packs simply pull the per-piece price down.
Vector files such as AI, SVG, EPS, and PDF are ideal. A 300 DPI PNG with a transparent background also prints clean. If all you have is a screenshot, we redraw it free.
Yes, APO and FPO delivery is standard here, not an exception, and every state in the country ships the same way.
More answers on the full FAQ page.
Zoom out to custom design across Wisconsin, back to the Casco hub, or into the custom design deep dive. Other services in Casco: Screen Printing, Embroidery, DTG and DTF Printing, Sublimation, Banners and Signs.
Free art proof in 24 hours. Nothing prints until you approve it. Pack pricing published, no surprises.