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Custom shirt printing in Castleton, VT.

Castleton orders custom gear here because the pricing is published, the proof is free, and delivery to Vermont runs 5 to 7 business days flat.

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Custom shirts delivered to Castleton

Crews in Castleton order from us the same way the big-city ones do: published pack pricing, free design help, and a written proof before a single shirt prints.

Castleton covers 1.3 square miles of Vermont, and delivery reaches every address in it on the standard 5 to 7 day window. If your people are spread out, that is fine: Castleton Four Corners, VT (1 mi), Fair Haven, VT (4 mi), East Poultney, VT (6 mi) sit close enough that one order can outfit all of them. The closest major installation is Westover Air Reserve Base, roughly 103 miles out, and unit orders from there run through this same process daily.

The Vermont military community orders here too: unit and family gear for Camp Johnson, plus every recruiter, Guard unit, and veteran org chapter around Castleton.

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Pick your service in Castleton

Screen Printing

The workhorse method: thick ink, bulk pricing, hundreds of washes.

Embroidery

Digitized in-house so small text stays sharp on caps and chest logos.

DTG and DTF Printing

Photograph-grade prints from a 10 piece run up.

Sublimation

The all-over method: dye becomes part of the polyester itself.

Banners and Signs

Homecoming banners and event signage built for outdoors.

Custom Design

From napkin sketch to print-ready vectors, free with any order.

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What Castleton orders most

Small business and crew apparel

Shop shirts and stitched caps that make a small crew read like an established company. Rush timelines get quoted honestly. If we cannot hit the date, we say so before you pay a cent.

HOA, civic, and community events

Festival tees, cleanup-day shirts, and volunteer gear for the events that hold a town together. A real designer, not an upload widget, checks every file before it goes near production.

Church and service group shirts

Service group shirts, from food drives to youth retreats, priced openly by the pack. Packs mix garment colors freely, so squads, shifts, or grade levels can each get their own.

Runs, tournaments, and fundraisers

Fundraiser and event tees on deadlines we commit to in writing. Reorders match the first run exactly because we keep your art and specs on file.

Youth sports and booster gear

Team shirts, fan tees, and booster fundraisers with youth and adult sizes mixed in one pack. Mixed sizes and colors in one run are standard here, not a special request.

School spirit wear

PTA runs, field day tees, and club shirts proofed free and priced by the pack before the order form goes home. We handle the art, the sizing spread, and the deadline. You handle handing them out.

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Why order from a shop built for the military community

We built this company on a simple standard: print it like the name on it matters. For Castleton customers, that means honest timelines, real proofs, and no excuses on delivery day.

Honesty runs in both directions here. A doomed timeline or a design that will disappoint gets called out early, with an alternative attached.

See your exact price in about ninety seconds.

Ninety seconds in the Design Lab gets you a complete number: garment, print, sizes, upcharges, and shipping, all before any contact form.

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What to print it on

Garment choice makes or breaks the order. These are the blanks Castleton customers pick most, all designable online on real product photos.

Classic Cotton Tee

The default unit shirt: heavy cotton, an 80-color palette, and a fit that survives the wash cycle. What you approve in writing is what ships. That rule has no exceptions.

Crewneck Sweatshirt

An 8.0oz fleece crew with a clean uninterrupted front, the best canvas we stock for big crests and old school block lettering. The proof comes first and it is free, so what arrives is exactly what you signed off on.

Essential Light Tee

Big-run economics start here: light ringspun cotton from $12 at volume, with the front print already in the price. A real designer, not an upload widget, checks every file before it goes near production.

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Design help that costs nothing

Every order includes the design team. They rescue low-resolution logos, invent art from plain descriptions, and keep insignia and period typography accurate when the concept demands it. Twenty-four hours after you send the idea, the proof is in your inbox; as many revisions as it takes come free, and your written sign-off is what starts the presses.

Or open the Design Lab and lay the design out yourself, priced in real time on the exact blank.

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What it costs

The table below is the actual price list Castleton customers order from, light cotton tee, front print included, no asterisks.

PiecesTotalEachShipBack print add
10 pieces$180$18 ea$18$4 ea
15 pieces$250$16.67 ea$18$4 ea
20 pieces$320$16 ea$20.99$4 ea
25 pieces$375$15 ea$20.99$3 ea
50 pieces$700$14 ea$22.99$2 ea
100 pieces$1200$12 eaFREE$2 ea

Back prints add per piece at the rate shown, dropping to $3 at 25 pieces and $2 at 50. Oversized full body fronts add $3 per piece under 25 pieces and $2 at 25 or more, and sizes 2XL and up add $6 each under 25 pieces or $4 each at 25 or more. Heavier garments follow the same pack structure at their own price points, all shown live in the Design Lab.

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How it works, start to finish

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Brief

Two doors in: the quote form if you want a person on it immediately, or the Design Lab if you want to see it on the garment first. Either way, unfinished ideas are the expected input.

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Proof

One day later the proof is in your inbox: your art, your garment, your colors, at true print scale. Revisions never cost a cent.

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Approve

Nothing goes to press until you approve the proof in writing. What you sign off on is exactly what prints, that is the whole point of the proof.

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Print and ship

Standard turnaround is 5 to 7 business days from approval to doorstep, with rush available when the calendar demands it.

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Reorder

Your art and specs stay on file, so reorders match the first run exactly, down to the ink.

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Shipping and turnaround

Delivery to Castleton addresses follows one simple clock: 5 to 7 business days including production, with tracking from the moment it leaves. Hit 100 pieces and the shipping line drops to zero.

Every box leaves counted, tracked, and matched to your roster. Shortages and shipping damage are on us to fix, fast, because delivery day is the only day the customer remembers.

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Common questions

Is there a minimum order?

Yes, 10 pieces. That is the smallest run we print, packs for your Castleton group keep dropping the per piece price from there, and free shipping starts at 100.

What file types work best?

Best case: vector art (AI, SVG, EPS, PDF). Very good case: a 300 DPI transparent PNG. Worst case: a screenshot, which our designers redraw at no charge anyway.

Do you ship to APO and FPO addresses?

Deployed addresses are first-class here: APO and FPO ship on the standard timeline, right alongside all 50 states.

Can I see the price before I talk to anyone?

That is the point of the Design Lab: the complete number, packs, back prints, size upcharges, shipping, updates live while you design, before any contact form.

How long does shipping take?

Five to seven business days, all in, from approval to arrival. Rush exists for real deadlines and gets an honest yes or no up front.

Do you help with the design?

Design help is included free. Whatever you have, a napkin sketch, a faded shirt photo, a sentence, becomes a print-ready proof from a real designer within 24 hours.

Can you handle a large order for your Castleton group?

Large runs are the core business: hundreds of pieces, mixed sizes, multiple colors, one named contact who owns it from first proof to the delivery scan.

More answers on the full FAQ page.

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Keep exploring

Coverage continues through Castleton Four Corners (1 mi), Fair Haven (4 mi), East Poultney (6 mi). The full Vermont coverage page and the directory of every Vermont town go deeper, and the Design Lab prices any idea on the spot.

Get your quote in one business day

Send the idea, get a free proof in 24 hours, approve it in writing, and pay exactly the published pack price.