Custom designed from scratch gear for Birch Bay businesses, schools, teams, churches, and crews. Proofs in 24 hours, delivered in 5 to 7 days.
Birch Bay crews order designed from scratch gear from us because the numbers are public and the process is simple: free design help, a written proof within 24 hours, and delivery to any Birch Bay address in 5 to 7 business days.
All 17.1 square miles of Birch Bay sit inside our normal delivery map, tracked door to door. Nearby crews are already in the coverage circle, with Blaine, WA (4 mi), Custer, WA (5 mi), Ferndale, WA (9 mi) sharing the identical pack rates and timelines. The closest major installation is Naval Air Station Whidbey Island, roughly 44 miles out, and unit orders from there run through this same process daily.
Nothing here needs a storefront. Art goes in by phone or upload, a designer proofs it free, and the shipment lands in Birch Bay counted against your roster.
A typical week of custom design orders from this corner of Washington mixes Birch Bay crews with neighbors like Blaine, 4 miles over, all running through the same designer, the same proof cycle, and the same tracked delivery.
Unit art drawn right the first time, with anything trademark-sensitive flagged early. Mixed sizes and colors in one run are standard here, not a special request.
Describe it in a sentence; a designer builds it and proofs it within 24 hours. A real designer, not an upload widget, checks every file before it goes near production.
Typography matched to the era, from Vietnam-period stencil to modern athletic block. If a design will not print well at the size you want, you hear that before money changes hands.
One design system across shirts, banners, and signs so everything matches. Every price is published before you talk to a person, so the budget math happens on your terms.
Merch collections designed with selling in mind, not just decoration. Every price is published before you talk to a person, so the budget math happens on your terms.
Faded, blurry, or tiny source art gets redrawn into crisp vectors. Start from a napkin sketch if that is what you have. Turning rough into print ready is the job.
This shop exists for the military community, and it shows in how orders run. Deadlines are treated like formation times, proofs are honest instead of optimistic, and when Birch Bay customers call, a person who owns the order answers.
That standard cuts both ways. If your art needs work or your timeline is impossible, we tell you up front and offer the fix, because a bad shirt with our print on it costs us more than the order.
The Design Lab puts your art on the real garment, takes your size counts, and totals the whole order, shipping included, without asking who you are.
Start from the garment and the rest follows. Among Birch Bay customers, these three blanks carry most of the orders, each designable online on its real photos.
Put the design on washed heavyweight cotton and it stops being a shirt and starts being merch. Every price is published before you talk to a person, so the budget math happens on your terms.
The 7.5oz boxy blank is where streetwear concepts land, oversized front or full back. Rush timelines get quoted honestly. If we cannot hit the date, we say so before you pay a cent.
Most new designs land on the Classic first. 80 plus colors means your art gets the exact backdrop it needs. A real designer, not an upload widget, checks every file before it goes near production.
Most orders here start without finished artwork, and that is fine. Our in-house designers redraw low resolution logos as clean vectors, build new designs from a written description, and match era-correct type and insignia when the design calls for it. The service costs nothing with an order, the first proof lands within 24 hours, and revisions are unlimited. You approve the final art in writing before production, so the shirt that arrives is the shirt you signed off on.
Want to try it yourself first? The Design Lab lets you upload art, add text in stencil and athletic fonts, and position everything on the exact garment with live pricing the whole time.
No mystery pricing. These are the published packs on our light cotton tee, front print included, and Birch Bay customers watch the per piece cost fall as quantity climbs.
| Pieces | Total | Each | Ship | Back print add |
|---|---|---|---|---|
| Pack of 10 | $180 | $18 ea | $18 | $4 ea |
| Pack of 15 | $250 | $16.67 ea | $18 | $4 ea |
| Pack of 20 | $320 | $16 ea | $20.99 | $4 ea |
| Pack of 25 | $375 | $15 ea | $20.99 | $3 ea |
| Pack of 50 | $700 | $14 ea | $22.99 | $2 ea |
| Pack of 100 | $1200 | $12 ea | FREE | $2 ea |
Back prints add per piece at the rate shown, dropping to $3 at 25 pieces and $2 at 50. Oversized full body fronts add $3 per piece under 25 pieces and $2 at 25 or more, and sizes 2XL and up add $6 each under 25 pieces or $4 each at 25 or more. Heavier garments follow the same pack structure at their own price points, all shown live in the Design Lab.
Two doors in: the quote form if you want a person on it immediately, or the Design Lab if you want to see it on the garment first. Either way, unfinished ideas are the expected input.
The proof arrives inside a day, drawn at print size on your chosen garment and color. Change anything, as often as needed, at no cost.
You approve in writing before production starts. No surprises at the box opening, because you already saw the shirt.
Production and shipping run 5 to 7 business days standard. Rush options exist and get quoted honestly against your date.
Your art and specs stay on file, so reorders match the first run exactly, down to the ink.
Delivery to Birch Bay addresses follows one simple clock: 5 to 7 business days including production, with tracking from the moment it leaves. Hit 100 pieces and the shipping line drops to zero.
Before sealing, every carton is counted against the size roster, and tracking goes out the same day. Anything short or damaged gets replaced at our cost on an expedited timeline.
Yes, APO and FPO delivery is standard here, not an exception, and every state in the country ships the same way.
Completely. Build the design in the Design Lab and the full order total sits on screen the whole time; no email, no call, no waiting.
Five to seven business days, all in, from approval to arrival. Rush exists for real deadlines and gets an honest yes or no up front.
Design help is included free. Whatever you have, a napkin sketch, a faded shirt photo, a sentence, becomes a print-ready proof from a real designer within 24 hours.
Absolutely. Bulk is where pack pricing shines, and big mixed-size runs ship counted against your roster with a single person accountable for the date.
Simple math: 2XL and up cost $6 more per piece on small orders and $4 more per piece from 25 pieces. No other size fees exist, and the Design Lab totals it live.
More answers on the full FAQ page.
See everything we deliver to Birch Bay, browse custom design across Washington, or read the full custom design service page. Other services in Birch Bay: Screen Printing, Embroidery, DTG and DTF Printing, Sublimation, Banners and Signs.
Proofs are free and fast, approvals are in writing, and the price you calculated is the price you pay.