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From single pieces to full crew runs, Birch Bay gets screen printed gear with honest pricing and a 5 to 7 day door-to-door timeline.
The workhorse method: vibrant plastisol or water-based ink pressed through mesh, one color at a time. Best price per shirt at volume and prints that survive hundreds of washes. For Birch Bay, that comes with published pack pricing and door delivery in 5 to 7 business days.
All 17.1 square miles of Birch Bay sit inside our normal delivery map, tracked door to door. The same run covers the neighboring communities too: Blaine, WA (4 mi), Custer, WA (5 mi), Ferndale, WA (9 mi) all order from the same shop at the same published pricing. Naval Air Station Whidbey Island, around 44 miles from Birch Bay, anchors the local military community we print for every week.
Nothing here needs a storefront. Art goes in by phone or upload, a designer proofs it free, and the shipment lands in Birch Bay counted against your roster.
Screen Printing demand around Birch Bay does not stop at the town line. Crews from Blaine (4 miles out) order through the same process, which is why coverage is priced by pack, never by zip code.
High-count, budget-tier blanks with a clean one-color print that keeps cost per piece low. Mixed sizes and colors in one run are standard here, not a special request.
The whole roster in one run, one design, with the per-piece price falling at every pack break. Packs mix garment colors freely, so squads, shifts, or grade levels can each get their own.
Crew tees built for daily abuse: heavy blanks, cured ink, and reorders that match exactly. Mixed sizes and colors in one run are standard here, not a special request.
Fundraiser tees where the committee knows its margin up front, because every pack price is public. What you approve in writing is what ships. That rule has no exceptions.
Youth smalls through adult 5XL in a single pack at a single rate. Packs mix garment colors freely, so squads, shifts, or grade levels can each get their own.
Reunion gear that gets the year right, drawn in-house and printed for every generation at once. Youth and adult cuts run side by side in the same pack at the same price structure.
Serving the military community is not a marketing line here, it is the operating system. Birch bay customers deal with one accountable person, get dates that mean something, and receive work held to a uniform standard.
Honesty runs in both directions here. A doomed timeline or a design that will disappoint gets called out early, with an alternative attached.
Ninety seconds in the Design Lab gets you a complete number: garment, print, sizes, upcharges, and shipping, all before any contact form.
Garment choice makes or breaks the order. These are the blanks Birch Bay customers pick most, all designable online on real product photos.
The budget workhorse for big runs. 4.5oz light ringspun cotton that keeps a 100 piece order affordable, from $12 a shirt at volume with the front print included. Start from a napkin sketch if that is what you have. Turning rough into print ready is the job.
The default unit shirt: heavy cotton, an 80-color palette, and a fit that survives the wash cycle. The proof comes first and it is free, so what arrives is exactly what you signed off on.
The clean-front fleece crew: 8.0oz, no pocket, no hood, maximum canvas for crests and block letters. What you approve in writing is what ships. That rule has no exceptions.
Half the orders we take begin as a phone photo of a sketch, an old shirt, or a sentence describing the idea. A designer turns that into print-ready vector art at no charge, sends the proof inside 24 hours, and revises it until you sign off in writing. Nothing is produced before that signature, which is why what shows up matches what you expected.
Prefer hands-on? Build the design yourself in the Design Lab on real product photos, with the running price on screen while you work.
Here is what Birch Bay customers actually pay, starting from our light cotton tee. Every price includes a standard front print, and the number only moves down as the pack gets bigger.
| Order size | Pack total | Cost per piece | Freight | Back side |
|---|---|---|---|---|
| 10 pieces | $180 | $18 ea | $18 | $4 ea |
| 15 pieces | $250 | $16.67 ea | $18 | $4 ea |
| 20 pieces | $320 | $16 ea | $20.99 | $4 ea |
| 25 pieces | $375 | $15 ea | $20.99 | $3 ea |
| 50 pieces | $700 | $14 ea | $22.99 | $2 ea |
| 100 pieces | $1200 | $12 ea | FREE | $2 ea |
Beyond the table, the only extras are per-piece and public: back prints at the listed rate stepping down to $3 then $2, oversized fronts at $3 dropping to $2, and 2XL-plus at $6 dropping to $4. The Design Lab does this arithmetic for you in real time.
Two doors in: the quote form if you want a person on it immediately, or the Design Lab if you want to see it on the garment first. Either way, unfinished ideas are the expected input.
Twenty-four hours gets you a designer-built proof on the exact blank you chose. Iterate freely until it is right.
Nothing goes to press until you approve the proof in writing. What you sign off on is exactly what prints, that is the whole point of the proof.
From approval, count 5 to 7 business days to your door. If the event is sooner, ask about rush and get a straight yes or no.
Everything about the run gets archived, which turns every future reorder into a one-line email.
Count 5 to 7 business days, production included, for tracked delivery to Birch Bay addresses. At 100 pieces shipping costs nothing; under that, the flat rates in the table are the whole story.
Orders ship boxed and counted against your size roster, with tracking sent the day they leave. If anything arrives short or damaged, photograph it and send it over, and we correct it at our cost.
Always, at no charge. A designer takes your rough input, redraws it print ready, and has a proof in your inbox inside a day, with unlimited revisions after.
Absolutely. Bulk is where pack pricing shines, and big mixed-size runs ship counted against your roster with a single person accountable for the date.
Sizes 2XL and up add $6 per piece under 25 total pieces, or $4 per piece at 25 or more. The Design Lab includes it in your estimate automatically.
There are no returns on custom orders; once printed, the work is final. That is exactly why production never starts without your written approval of a free proof, and why the size roster deserves a second look before you submit.
The minimum order is 10 pieces. Your birch bay crew can order ten today and a hundred next month; the packs just make each piece cheaper as the count grows.
Best case: vector art (AI, SVG, EPS, PDF). Very good case: a 300 DPI transparent PNG. Worst case: a screenshot, which our designers redraw at no charge anyway.
More answers on the full FAQ page.
The Birch Bay coverage page shows the full picture, screen printing statewide zooms out, and the service page covers the method itself. Other services in Birch Bay: Embroidery, DTG and DTF Printing, Sublimation, Banners and Signs, Custom Design.
You will see the proof before you pay and the price before you talk to anyone. That is the whole pitch.