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Custom Design in Boulder Hill, IL.

From single pieces to full crew runs, Boulder Hill gets designed from scratch gear with honest pricing and a 5 to 7 day door-to-door timeline.

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Custom Design delivered to Boulder Hill

Boulder Hill crews order designed from scratch gear from us because the numbers are public and the process is simple: free design help, a written proof within 24 hours, and delivery to any Boulder Hill address in 5 to 7 business days.

All 1.5 square miles of Boulder Hill sit inside our normal delivery map, tracked door to door. The same run covers the neighboring communities too: Montgomery, IL (1 mi), Oswego, IL (2 mi), Aurora, IL (4 mi) all order from the same shop at the same published pricing. Naval Station Great Lakes, around 48 miles from Boulder Hill, anchors the local military community we print for every week.

The whole process runs remote: rough idea in, free designer-built proof back, written approval, and finished gear delivered to Boulder Hill.

Because Montgomery sits only 1 miles from Boulder Hill, joint orders across town lines are common here: one proof, one pack price, two delivery stops if needed.

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What Boulder Hill gets designed from scratch

Era-correct type and layouts

Stencil, athletic, and period-correct lettering matched to the year that matters. Rush timelines get quoted honestly. If we cannot hit the date, we say so before you pay a cent.

Event artwork packages

A single visual system covering everything the event prints. Deadlines get treated like formation times, not suggestions.

Merch line concepts

A tight little product line, designed to move at the table. Deadlines get treated like formation times, not suggestions.

Logo cleanup and vector redraws

Faded, blurry, or tiny source art gets redrawn into crisp vectors. Mixed sizes and colors in one run are standard here, not a special request.

Unit crest and emblem builds

Unit art drawn right the first time, with anything trademark-sensitive flagged early. Youth and adult cuts run side by side in the same pack at the same price structure.

Full designs from a written idea

A sentence of description is enough input for a full designed proof inside a day. Deadlines get treated like formation times, not suggestions.

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Why order from a shop built for the military community

Serving the military community is not a marketing line here, it is the operating system. Boulder hill customers deal with one accountable person, get dates that mean something, and receive work held to a uniform standard.

The same discipline applies inward: an unrealistic date or a design that will not print well gets flagged before you commit, not explained after.

See your exact price in about ninety seconds.

The Design Lab puts your art on the real garment, takes your size counts, and totals the whole order, shipping included, without asking who you are.

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What to print it on

The right blank depends on budget, season, and how hard the gear will be worn. For Boulder Hill customers, these three earn their keep.

Max Heavyweight Street Tee

The 7.5oz boxy blank is where streetwear concepts land, oversized front or full back. Nobody chases an order here. Your contact tells you where it stands before you have to ask.

Classic Cotton Tee

New designs debut on the Classic: 80-plus colors guarantee the right backdrop for the art. The proof comes first and it is free, so what arrives is exactly what you signed off on.

Premium Heavyweight Tee

Put the design on washed heavyweight cotton and it stops being a shirt and starts being merch. Rush timelines get quoted honestly. If we cannot hit the date, we say so before you pay a cent.

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Free design, real designers

Most orders here start without finished artwork, and that is fine. Our in-house designers redraw low resolution logos as clean vectors, build new designs from a written description, and match era-correct type and insignia when the design calls for it. The service costs nothing with an order, the first proof lands within 24 hours, and revisions are unlimited. You approve the final art in writing before production, so the shirt that arrives is the shirt you signed off on.

Want to try it yourself first? The Design Lab lets you upload art, add text in stencil and athletic fonts, and position everything on the exact garment with live pricing the whole time.

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What it costs

Here is what Boulder Hill customers actually pay, starting from our light cotton tee. Every price includes a standard front print, and the number only moves down as the pack gets bigger.

QuantityPack pricePer shirtShippingAdd back print
Pack of 10$180$18 ea$18$4 ea
Pack of 15$250$16.67 ea$18$4 ea
Pack of 20$320$16 ea$20.99$4 ea
Pack of 25$375$15 ea$20.99$3 ea
Pack of 50$700$14 ea$22.99$2 ea
Pack of 100$1200$12 eaFREE$2 ea

Three add-ons exist and all are flat per piece: the back print at the table rate ($3 from 25 pieces, $2 from 50), the oversized front at $3 or $2 depending on quantity, and extended sizes at $6 or $4. Nothing else gets added. The Design Lab applies every rule automatically, and the written quote confirms the total before anything is charged.

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How it works, start to finish

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Brief

Kick it off however suits you: describe the concept in the quote form or drop your art straight into the Design Lab. Polish is not required at this stage.

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Proof

Within 24 hours you have a proof in your inbox, drawn to size, on the garment and color you picked. Revisions are unlimited and free.

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Approve

You approve in writing before production starts. No surprises at the box opening, because you already saw the shirt.

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Print and ship

Production and shipping run 5 to 7 business days standard. Rush options exist and get quoted honestly against your date.

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Reorder

We archive your art and garment specs, which makes the second order a two minute conversation.

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Shipping and turnaround

Every order ships tracked to Boulder Hill addresses with standard production plus shipping at 5 to 7 business days. Free shipping kicks in at 100 pieces, and pack shipping rates below that are published, not surprises at checkout.

Orders ship boxed and counted against your size roster, with tracking sent the day they leave. If anything arrives short or damaged, photograph it and send it over, and we correct it at our cost.

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Common questions

What file types work best?

Best case: vector art (AI, SVG, EPS, PDF). Very good case: a 300 DPI transparent PNG. Worst case: a screenshot, which our designers redraw at no charge anyway.

Do you ship to APO and FPO addresses?

We do, at the same pace as domestic orders. Deployed and overseas service members at APO and FPO addresses are covered alongside all 50 states.

Can I see the price before I talk to anyone?

Yes. The Design Lab shows live pack pricing, back print costs, size upcharges, and shipping as you build your design.

How long does shipping take?

Standard production plus shipping takes 5 to 7 business days. Rush options are available on many orders, tell us your date and we answer honestly.

Do you help with the design?

Always, at no charge. A designer takes your rough input, redraws it print ready, and has a proof in your inbox inside a day, with unlimited revisions after.

Can you handle a large order for your Boulder Hill crew?

Absolutely. Bulk is where pack pricing shines, and big mixed-size runs ship counted against your roster with a single person accountable for the date.

More answers on the full FAQ page.

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Keep exploring

One business day to a real quote

Proofs are free and fast, approvals are in writing, and the price you calculated is the price you pay.