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From single pieces to full crew runs, Boulder Hill gets screen printed gear with honest pricing and a 5 to 7 day door-to-door timeline.
Boulder Hill crews order screen printed gear from us because the numbers are public and the process is simple: free design help, a written proof within 24 hours, and delivery to any Boulder Hill address in 5 to 7 business days.
All 1.5 square miles of Boulder Hill sit inside our normal delivery map, tracked door to door. Nearby crews are already in the coverage circle, with Montgomery, IL (1 mi), Oswego, IL (2 mi), Aurora, IL (4 mi) sharing the identical pack rates and timelines. For the military community, Naval Station Great Lakes sits about 48 miles away, well inside our normal unit-order routes.
Nothing here needs a storefront. Art goes in by phone or upload, a designer proofs it free, and the shipment lands in Boulder Hill counted against your roster.
Screen Printing demand around Boulder Hill does not stop at the town line. Crews from Montgomery (1 miles out) order through the same process, which is why coverage is priced by pack, never by zip code.
High-count, budget-tier blanks with a clean one-color print that keeps cost per piece low. Nobody chases an order here. Your contact tells you where it stands before you have to ask.
Formation-wide runs are the bread and butter: single design, mixed sizes, pack rates that reward volume. A real designer, not an upload widget, checks every file before it goes near production.
Uniform shirts that still look issued after a season of job-site laundry cycles. If a design will not print well at the size you want, you hear that before money changes hands.
Runs, festivals, and booster fundraisers with published pricing so the margin math is done before the order form goes out. The second order takes two minutes because the first one is archived down to the thread color.
Mixed youth and adult sizes in one run at one pack price. If a design will not print well at the size you want, you hear that before money changes hands.
Anniversary shirts with the type and insignia matched to the era they honor. If a design will not print well at the size you want, you hear that before money changes hands.
The shop runs on habits borrowed from the people we serve: accountability by name, honest reporting, and deadlines that do not slide. Boulder hill customers feel the difference on the first order.
The same discipline applies inward: an unrealistic date or a design that will not print well gets flagged before you commit, not explained after.
The Design Lab puts your art on the real garment, takes your size counts, and totals the whole order, shipping included, without asking who you are.
Start from the garment and the rest follows. Among Boulder Hill customers, these three blanks carry most of the orders, each designable online on its real photos.
The default unit shirt: heavy cotton, an 80-color palette, and a fit that survives the wash cycle. Rush timelines get quoted honestly. If we cannot hit the date, we say so before you pay a cent.
For big front art, nothing beats this 8.0oz crew with its uninterrupted printing field. The proof comes first and it is free, so what arrives is exactly what you signed off on.
The budget workhorse for big runs. 4.5oz light ringspun cotton that keeps a 100 piece order affordable, from $12 a shirt at volume with the front print included. Packs mix garment colors freely, so squads, shifts, or grade levels can each get their own.
Most orders here start without finished artwork, and that is fine. Our in-house designers redraw low resolution logos as clean vectors, build new designs from a written description, and match era-correct type and insignia when the design calls for it. The service costs nothing with an order, the first proof lands within 24 hours, and revisions are unlimited. You approve the final art in writing before production, so the shirt that arrives is the shirt you signed off on.
Want to try it yourself first? The Design Lab lets you upload art, add text in stencil and athletic fonts, and position everything on the exact garment with live pricing the whole time.
Start the budget from the real numbers: published light cotton tee packs, front print built into every figure Boulder Hill customers see.
| Pieces | Total | Each | Ship | Back print add |
|---|---|---|---|---|
| Pack of 10 | $180 | $18 ea | $18 | $4 ea |
| Pack of 15 | $250 | $16.67 ea | $18 | $4 ea |
| Pack of 20 | $320 | $16 ea | $20.99 | $4 ea |
| Pack of 25 | $375 | $15 ea | $20.99 | $3 ea |
| Pack of 50 | $700 | $14 ea | $22.99 | $2 ea |
| Pack of 100 | $1200 | $12 ea | FREE | $2 ea |
Add-on pricing is deliberately boring: back print per the table (later $3, then $2), oversize front $3 or $2 by volume, extended sizes $6 or $4 by volume. That is the complete list, and the Design Lab computes it live before any quote is written.
Start in the Design Lab on the exact garment we print, or send whatever you have through the quote form. Rough ideas are welcome, that is what the free design service is for.
One day later the proof is in your inbox: your art, your garment, your colors, at true print scale. Revisions never cost a cent.
You approve in writing before production starts. No surprises at the box opening, because you already saw the shirt.
From approval, count 5 to 7 business days to your door. If the event is sooner, ask about rush and get a straight yes or no.
Art, thread colors, and size history stay archived, so the next season run starts with one email.
Delivery to Boulder Hill addresses follows one simple clock: 5 to 7 business days including production, with tracking from the moment it leaves. Hit 100 pieces and the shipping line drops to zero.
Orders ship boxed and counted against your size roster, with tracking sent the day they leave. If anything arrives short or damaged, photograph it and send it over, and we correct it at our cost.
Absolutely. Bulk is where pack pricing shines, and big mixed-size runs ship counted against your roster with a single person accountable for the date.
Sizes 2XL and up add $6 per piece under 25 total pieces, or $4 per piece at 25 or more. The Design Lab includes it in your estimate automatically.
There are no returns on custom orders; once printed, the work is final. That is exactly why production never starts without your written approval of a free proof, and why the size roster deserves a second look before you submit.
Our minimum is 10 pieces. Packs for your Boulder Hill crew begin at 10, the per piece price falls as the count climbs, and shipping goes free at 100.
Best case: vector art (AI, SVG, EPS, PDF). Very good case: a 300 DPI transparent PNG. Worst case: a screenshot, which our designers redraw at no charge anyway.
Yes, APO and FPO delivery is standard here, not an exception, and every state in the country ships the same way.
More answers on the full FAQ page.
Zoom out to screen printing across Illinois, back to the Boulder Hill hub, or into the screen printing deep dive. Other services in Boulder Hill: Embroidery, DTG and DTF Printing, Sublimation, Banners and Signs, Custom Design.
Free art proof in 24 hours. Nothing prints until you approve it. Pack pricing published, no surprises.