Custom designed from scratch gear for Buckhorn businesses, schools, teams, churches, and crews. Proofs in 24 hours, delivered in 5 to 7 days.
In-house designers turn napkin sketches and old low-res logos into print-ready vector art. Free with every order, proof in 24 hours. For Buckhorn, that comes with published pack pricing and door delivery in 5 to 7 business days.
With a community of 83 spread over 0.3 square miles, Buckhorn gets the same flat delivery promise as everywhere else we serve: 5 to 7 business days to any door. If your people are spread out, that is fine: Oneida, KY (11 mi), Hyden, KY (14 mi), Booneville, KY (15 mi) sit close enough that one order can outfit all of them. The closest major installation is Fort Knox, roughly 139 miles out, and unit orders from there run through this same process daily.
Nothing here needs a storefront. Art goes in by phone or upload, a designer proofs it free, and the shipment lands in Buckhorn counted against your roster.
A typical week of custom design orders from this corner of Kentucky mixes Buckhorn crews with neighbors like Oneida, 11 miles over, all running through the same designer, the same proof cycle, and the same tracked delivery.
Start with words alone: the design team turns a description into finished art. We handle the art, the sizing spread, and the deadline. You handle handing them out.
The year on the shirt sets the type style, and the team knows the difference. The second order takes two minutes because the first one is archived down to the thread color.
Shirts, banners, and signage drawn as one matched system. If a design will not print well at the size you want, you hear that before money changes hands.
A tight little product line, designed to move at the table. Nobody chases an order here. Your contact tells you where it stands before you have to ask.
Faded, blurry, or tiny source art gets redrawn into crisp vectors. Ask for the honest option and you get it, even when it is the cheaper one.
Crests and emblems built with correct heraldry and licensing rules observed. Ask for the honest option and you get it, even when it is the cheaper one.
This shop exists for the military community, and it shows in how orders run. Deadlines are treated like formation times, proofs are honest instead of optimistic, and when Buckhorn customers call, a person who owns the order answers.
That standard cuts both ways. If your art needs work or your timeline is impossible, we tell you up front and offer the fix, because a bad shirt with our print on it costs us more than the order.
Upload art or add text in the Design Lab, set sizes and quantities, and the full estimate, shipping included, is on screen before you give anyone your email.
Start from the garment and the rest follows. Among Buckhorn customers, these three blanks carry most of the orders, each designable online on its real photos.
New designs debut on the Classic: 80-plus colors guarantee the right backdrop for the art. We handle the art, the sizing spread, and the deadline. You handle handing them out.
Serious designs deserve the garment-dyed heavyweight, which reads brand rather than handout. The proof comes first and it is free, so what arrives is exactly what you signed off on.
The 7.5oz boxy blank is where streetwear concepts land, oversized front or full back. Packs mix garment colors freely, so squads, shifts, or grade levels can each get their own.
The gap between what you have and what a press needs is our designers job to close, free with any order. Whatever the starting point, the output is the same: clean vectors, correct insignia, a proof within 24 hours, and unlimited revisions until you approve it in writing. Only then does anything print.
The Design Lab offers the self-serve path, with your art positioned on real product photos and the total priced as you go.
The table below is the actual price list Buckhorn customers order from, light cotton tee, front print included, no asterisks.
| Quantity | Pack price | Per shirt | Shipping | Add back print |
|---|---|---|---|---|
| Pack of 10 | $180 | $18 ea | $18 | $4 ea |
| Pack of 15 | $250 | $16.67 ea | $18 | $4 ea |
| Pack of 20 | $320 | $16 ea | $20.99 | $4 ea |
| Pack of 25 | $375 | $15 ea | $20.99 | $3 ea |
| Pack of 50 | $700 | $14 ea | $22.99 | $2 ea |
| Pack of 100 | $1200 | $12 ea | FREE | $2 ea |
Three add-ons exist and all are flat per piece: the back print at the table rate ($3 from 25 pieces, $2 from 50), the oversized front at $3 or $2 depending on quantity, and extended sizes at $6 or $4. Nothing else gets added. The Design Lab applies every rule automatically, and the written quote confirms the total before anything is charged.
Start in the Design Lab on the exact garment we print, or send whatever you have through the quote form. Rough ideas are welcome, that is what the free design service is for.
Twenty-four hours gets you a designer-built proof on the exact blank you chose. Iterate freely until it is right.
Nothing goes to press until you approve the proof in writing. What you sign off on is exactly what prints, that is the whole point of the proof.
Production and shipping run 5 to 7 business days standard. Rush options exist and get quoted honestly against your date.
Art, thread colors, and size history stay archived, so the next season run starts with one email.
Delivery to Buckhorn addresses follows one simple clock: 5 to 7 business days including production, with tracking from the moment it leaves. Hit 100 pieces and the shipping line drops to zero.
Boxes get counted twice against the roster before they seal, and the tracking number reaches you the day of pickup. Damage or shortage claims are our expense and our rush.
Yes, and without giving up your email: the Design Lab keeps the complete total, packs to shipping, on screen while you design.
The standard clock is 5 to 7 business days covering both production and delivery. Many orders can run faster; name the date and we will confirm or decline honestly.
Yes, and it costs nothing with your order. Send a sketch, an old logo, or just the idea, and a designer sends a print ready proof within 24 hours.
Yes. Runs in the hundreds of pieces with mixed sizes and colors are our normal work, managed by one point of contact from proof to delivery.
Sizes 2XL and up add $6 per piece under 25 total pieces, or $4 per piece at 25 or more. The Design Lab includes it in your estimate automatically.
Due to custom orders, all work is finalized and no returns are accepted. Double check sizing and artwork before submitting your order. Every order gets a free proof first, and nothing prints until you approve it in writing.
Yes, 10 pieces. That is the smallest run we print, packs for your Buckhorn crew keep dropping the per piece price from there, and free shipping starts at 100.
More answers on the full FAQ page.
The Buckhorn coverage page shows the full picture, custom design statewide zooms out, and the service page covers the method itself. Other services in Buckhorn: Screen Printing, Embroidery, DTG and DTF Printing, Sublimation, Banners and Signs.
A designer proofs your art free within 24 hours, and production waits for your written approval. Every pack price is already published.