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Sublimation in Buckhorn, KY.

From single pieces to full crew runs, Buckhorn gets sublimated gear with honest pricing and a 5 to 7 day door-to-door timeline.

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Sublimation delivered to Buckhorn

Dye bonded into polyester fiber, so it never cracks, peels, or washes out. All-over prints, jerseys, koozies, mugs, and flags. For Buckhorn, that comes with published pack pricing and door delivery in 5 to 7 business days.

Buckhorn is home to a community of 83 across 0.3 square miles, and every one of those addresses is inside our standard 5 to 7 day delivery window. If your people are spread out, that is fine: Oneida, KY (11 mi), Hyden, KY (14 mi), Booneville, KY (15 mi) sit close enough that one order can outfit all of them. Fort Knox, around 139 miles from Buckhorn, anchors the local military community we print for every week.

The whole process runs remote: rough idea in, free designer-built proof back, written approval, and finished gear delivered to Buckhorn.

A typical week of sublimation orders from this corner of Kentucky mixes Buckhorn crews with neighbors like Oneida, 11 miles over, all running through the same designer, the same proof cycle, and the same tracked delivery.

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What Buckhorn gets sublimated

Performance polyester gear

Performance gear that still performs: the print adds zero weight and zero stiffness. We handle the art, the sizing spread, and the deadline. You handle handing them out.

Camo and pattern builds

Full-bleed patterns, including unit-specific camo concepts, across the entire garment. The second order takes two minutes because the first one is archived down to the thread color.

Flags and display pieces

Polyester flags and display textiles in complete color. We handle the art, the sizing spread, and the deadline. You handle handing them out.

Custom neck labels and details

Inside-collar branding for crews building a real merch line. Ask for the honest option and you get it, even when it is the cheaper one.

All-over print jerseys

Jerseys with full-bleed color that survives because it is dye, not ink. We handle the art, the sizing spread, and the deadline. You handle handing them out.

Team and league kits

Full kits with personalization included, because sublimation prints it all at once. Nobody chases an order here. Your contact tells you where it stands before you have to ask.

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Why order from a shop built for the military community

This shop exists for the military community, and it shows in how orders run. Deadlines are treated like formation times, proofs are honest instead of optimistic, and when Buckhorn customers call, a person who owns the order answers.

That standard cuts both ways. If your art needs work or your timeline is impossible, we tell you up front and offer the fix, because a bad shirt with our print on it costs us more than the order.

No sales call needed to get a number.

Upload art or add text in the Design Lab, set sizes and quantities, and the full estimate, shipping included, is on screen before you give anyone your email.

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What to print it on

Garment choice makes or breaks the order. These are the blanks Buckhorn customers pick most, all designable online on real product photos.

Classic Cotton Tee

Names and numbers pair with a standard tee for practice gear that does not break the budget. Ask for the honest option and you get it, even when it is the cheaper one.

Pullover Hoodie

The team-store look: sublimation accents plus embroidery on the fleece hoodie. Nobody chases an order here. Your contact tells you where it stands before you have to ask.

Max Heavyweight Street Tee

The widest, boxiest blank we stock, which is exactly what edge-to-edge concepts need. Deadlines get treated like formation times, not suggestions.

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From rough idea to press-ready

The gap between what you have and what a press needs is our designers job to close, free with any order. Whatever the starting point, the output is the same: clean vectors, correct insignia, a proof within 24 hours, and unlimited revisions until you approve it in writing. Only then does anything print.

The Design Lab offers the self-serve path, with your art positioned on real product photos and the total priced as you go.

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What it costs

Start the budget from the real numbers: published light cotton tee packs, front print built into every figure Buckhorn customers see.

Order sizePack totalCost per pieceFreightBack side
10 pack$180$18 ea$18$4 ea
15 pack$250$16.67 ea$18$4 ea
20 pack$320$16 ea$20.99$4 ea
25 pack$375$15 ea$20.99$3 ea
50 pack$700$14 ea$22.99$2 ea
100 pack$1200$12 eaFREE$2 ea

Add-on pricing is deliberately boring: back print per the table (later $3, then $2), oversize front $3 or $2 by volume, extended sizes $6 or $4 by volume. That is the complete list, and the Design Lab computes it live before any quote is written.

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How it works, start to finish

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Brief

Two doors in: the quote form if you want a person on it immediately, or the Design Lab if you want to see it on the garment first. Either way, unfinished ideas are the expected input.

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Proof

The proof arrives inside a day, drawn at print size on your chosen garment and color. Change anything, as often as needed, at no cost.

03

Approve

Your written approval is the gate. Until it exists, nothing prints; once it exists, exactly that design prints.

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Print and ship

Production and shipping run 5 to 7 business days standard. Rush options exist and get quoted honestly against your date.

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Reorder

Everything about the run gets archived, which turns every future reorder into a one-line email.

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Shipping and turnaround

Count 5 to 7 business days, production included, for tracked delivery to Buckhorn addresses. At 100 pieces shipping costs nothing; under that, the flat rates in the table are the whole story.

Boxes get counted twice against the roster before they seal, and the tracking number reaches you the day of pickup. Damage or shortage claims are our expense and our rush.

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Common questions

Can you handle a large order for your Buckhorn crew?

Absolutely. Bulk is where pack pricing shines, and big mixed-size runs ship counted against your roster with a single person accountable for the date.

How do 2XL and larger sizes work?

Simple math: 2XL and up cost $6 more per piece on small orders and $4 more per piece from 25 pieces. No other size fees exist, and the Design Lab totals it live.

What is your return policy?

Finality is the nature of custom work: no returns once it prints. Your protections live earlier in the process, in the free proof and the written approval that nothing skips.

Is there a minimum order?

Yes, 10 pieces. That is the smallest run we print, packs for your Buckhorn crew keep dropping the per piece price from there, and free shipping starts at 100.

What file types work best?

Best case: vector art (AI, SVG, EPS, PDF). Very good case: a 300 DPI transparent PNG. Worst case: a screenshot, which our designers redraw at no charge anyway.

Do you ship to APO and FPO addresses?

Deployed addresses are first-class here: APO and FPO ship on the standard timeline, right alongside all 50 states.

Can I see the price before I talk to anyone?

Yes, and without giving up your email: the Design Lab keeps the complete total, packs to shipping, on screen while you design.

More answers on the full FAQ page.

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Keep exploring

Send it today, priced by tomorrow

You will see the proof before you pay and the price before you talk to anyone. That is the whole pitch.