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From single pieces to full crew runs, Coal Fork gets designed from scratch gear with honest pricing and a 5 to 7 day door-to-door timeline.
Coal Fork crews order designed from scratch gear from us because the numbers are public and the process is simple: free design help, a written proof within 24 hours, and delivery to any Coal Fork address in 5 to 7 business days.
Coal Fork covers 5.1 square miles of West Virginia, and delivery reaches every address in it on the standard 5 to 7 day window. The same run covers the neighboring communities too: Malden, WV (3 mi), Rand, WV (4 mi), Dupont City, WV (5 mi) all order from the same shop at the same published pricing. The closest major installation is Camp Dawson, roughly 127 miles out, and unit orders from there run through this same process daily.
No storefront visit required. Send a rough idea or finished art, a real designer builds the proof at no charge, and the finished gear ships straight to Coal Fork.
Custom Design demand around Coal Fork does not stop at the town line. Crews from Malden (3 miles out) order through the same process, which is why coverage is priced by pack, never by zip code.
One design system across shirts, banners, and signs so everything matches. We handle the art, the sizing spread, and the deadline. You handle handing them out.
A small collection designed to sell, not just to exist. Every price is published before you talk to a person, so the budget math happens on your terms.
The rescue service: old logos rebuilt as clean vector files that print sharp forever. The second order takes two minutes because the first one is archived down to the thread color.
Insignia drawn correctly, with trademark rules respected and flagged. Ask for the honest option and you get it, even when it is the cheaper one.
A sentence of description is enough input for a full designed proof inside a day. Deadlines get treated like formation times, not suggestions.
Stencil, athletic, and period-correct lettering matched to the year that matters. The second order takes two minutes because the first one is archived down to the thread color.
Serving the military community is not a marketing line here, it is the operating system. Coal fork customers deal with one accountable person, get dates that mean something, and receive work held to a uniform standard.
Honesty runs in both directions here. A doomed timeline or a design that will disappoint gets called out early, with an alternative attached.
The Design Lab puts your art on the real garment, takes your size counts, and totals the whole order, shipping included, without asking who you are.
Start from the garment and the rest follows. Among Coal Fork customers, these three blanks carry most of the orders, each designable online on its real photos.
Max weight, boxy drop, oversized print field: the streetwear formula. A real designer, not an upload widget, checks every file before it goes near production.
The proving ground for new art, with an 80-color palette to frame it perfectly. Bring a rough idea, even a phone photo of a whiteboard, and our designers make it print ready at no charge.
Put the design on washed heavyweight cotton and it stops being a shirt and starts being merch. Rush timelines get quoted honestly. If we cannot hit the date, we say so before you pay a cent.
Design help is not an upsell here, it is how orders start. Describe the concept in a sentence, attach whatever reference you have, and within 24 hours a real designer returns a proof drawn as clean vectors, era-correct where it matters. Revisions cost nothing and continue until the proof is right, and your written approval is the only thing that sends it to production.
The Design Lab is there when you want to drive: upload, place, and price the design yourself on the exact garment we print.
Here is what Coal Fork customers actually pay, starting from our light cotton tee. Every price includes a standard front print, and the number only moves down as the pack gets bigger.
| Order size | Pack total | Cost per piece | Freight | Back side |
|---|---|---|---|---|
| 10 pack | $180 | $18 ea | $18 | $4 ea |
| 15 pack | $250 | $16.67 ea | $18 | $4 ea |
| 20 pack | $320 | $16 ea | $20.99 | $4 ea |
| 25 pack | $375 | $15 ea | $20.99 | $3 ea |
| 50 pack | $700 | $14 ea | $22.99 | $2 ea |
| 100 pack | $1200 | $12 ea | FREE | $2 ea |
Back prints add per piece at the rate shown, dropping to $3 at 25 pieces and $2 at 50. Oversized full body fronts add $3 per piece under 25 pieces and $2 at 25 or more, and sizes 2XL and up add $6 each under 25 pieces or $4 each at 25 or more. Heavier garments follow the same pack structure at their own price points, all shown live in the Design Lab.
Send the idea through the quote form or build it yourself in the Design Lab. A napkin sketch photographed on a phone counts, our designers have built full unit runs from less.
A real designer, not an algorithm, sends your proof within 24 hours. You change it as many times as it takes to be right.
You approve in writing before production starts. No surprises at the box opening, because you already saw the shirt.
Standard turnaround is 5 to 7 business days from approval to doorstep, with rush available when the calendar demands it.
Your art and specs stay on file, so reorders match the first run exactly, down to the ink.
Count 5 to 7 business days, production included, for tracked delivery to Coal Fork addresses. At 100 pieces shipping costs nothing; under that, the flat rates in the table are the whole story.
Boxes get counted twice against the roster before they seal, and the tracking number reaches you the day of pickup. Damage or shortage claims are our expense and our rush.
Yes, APO and FPO delivery is standard here, not an exception, and every state in the country ships the same way.
Yes. The Design Lab shows live pack pricing, back print costs, size upcharges, and shipping as you build your design.
The standard clock is 5 to 7 business days covering both production and delivery. Many orders can run faster; name the date and we will confirm or decline honestly.
Yes, and it costs nothing with your order. Send a sketch, an old logo, or just the idea, and a designer sends a print ready proof within 24 hours.
Large runs are the core business: hundreds of pieces, mixed sizes, multiple colors, one named contact who owns it from first proof to the delivery scan.
Extended sizes carry a flat per-piece add: $6 when the order is under 25 pieces, $4 once it reaches 25. The estimate in the Design Lab applies it for you.
There are no returns on custom orders; once printed, the work is final. That is exactly why production never starts without your written approval of a free proof, and why the size roster deserves a second look before you submit.
More answers on the full FAQ page.
See everything we deliver to Coal Fork, browse custom design across West Virginia, or read the full custom design service page. Other services in Coal Fork: Screen Printing, Embroidery, DTG and DTF Printing, Sublimation, Banners and Signs.
Send the idea, get a free proof in 24 hours, approve it in writing, and pay exactly the published pack price.