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Custom Design for Ellsworth Air Force Base.

Custom designed from scratch gear for Air Force personnel at Ellsworth Air Force Base, printed by veterans and delivered to base or door in Rapid City, South Dakota.

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Custom Design for units at Ellsworth Air Force Base

In-house designers turn napkin sketches and old low-res logos into print-ready vector art. Free with every order, proof in 24 hours. For Ellsworth Air Force Base, that comes with delivery to base or to any Rapid City address in 5 to 7 business days.

Ellsworth Air Force Base sits beside Rapid City, a community of about 79,000 people that our delivery routes already cover daily. Orders regularly split between the installation and nearby Rapid Valley, SD (5 mi), Green Valley, SD (6 mi), Colonial Pine Hills, SD (6 mi), at no difference in price or timeline.

Whether it is a full unit run or a single retirement piece, pricing is published up front, the front decoration is included in every price, and nothing goes to production until your point of contact signs off on the proof in writing.

Between the installation, Rapid City, and Rapid Valley just 5 miles away, one custom design order often serves the unit, the families, and the booster club at once.

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What Ellsworth Air Force Base gets designed from scratch

Event artwork packages

Shirts, banners, and signage drawn as one matched system. A real designer, not an upload widget, checks every file before it goes near production.

Merch line concepts

A small collection designed to sell, not just to exist. Rush timelines get quoted honestly. If we cannot hit the date, we say so before you pay a cent.

Logo cleanup and vector redraws

The rescue service: old logos rebuilt as clean vector files that print sharp forever. Youth and adult cuts run side by side in the same pack at the same price structure.

Unit crest and emblem builds

Crests and emblems built with correct heraldry and licensing rules observed. Bring a rough idea, even a phone photo of a whiteboard, and our designers make it print ready at no charge.

Full designs from a written idea

Start with words alone: the design team turns a description into finished art. Ask for the honest option and you get it, even when it is the cheaper one.

Era-correct type and layouts

Stencil, athletic, and period-correct lettering matched to the year that matters. We handle the art, the sizing spread, and the deadline. You handle handing them out.

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Why order from a shop built for the military community

This shop exists for the military community, and it shows in how orders run. Deadlines are treated like formation times, proofs are honest instead of optimistic, and when Air Force units call, a person who owns the order answers.

The same discipline applies inward: an unrealistic date or a design that will not print well gets flagged before you commit, not explained after.

Build it on the real garment and watch the price calculate live.

Upload art or add text in the Design Lab, set sizes and quantities, and the full estimate, shipping included, is on screen before you give anyone your email.

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What to print it on

Start from the garment and the rest follows. Among Air Force units, these three blanks carry most of the orders, each designable online on its real photos.

Classic Cotton Tee

Most new designs land on the Classic first. 80 plus colors means your art gets the exact backdrop it needs. Start from a napkin sketch if that is what you have. Turning rough into print ready is the job.

Premium Heavyweight Tee

When the design is the product, the garment dyed heavyweight makes it feel like a brand, not a handout. Bring a rough idea, even a phone photo of a whiteboard, and our designers make it print ready at no charge.

Max Heavyweight Street Tee

Max weight, boxy drop, oversized print field: the streetwear formula. Every price is published before you talk to a person, so the budget math happens on your terms.

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No artwork? That is the normal case

Half the orders we take begin as a phone photo of a sketch, an old shirt, or a sentence describing the idea. A designer turns that into print-ready vector art at no charge, sends the proof inside 24 hours, and revises it until you sign off in writing. Nothing is produced before that signature, which is why what shows up matches what you expected.

Prefer hands-on? Build the design yourself in the Design Lab on real product photos, with the running price on screen while you work.

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What it costs

The table below is the actual price list Ellsworth Air Force Base units order from, light cotton tee, front print included, no asterisks.

PiecesTotalEachShipBack print add
10 pack$180$18 ea$18$4 ea
15 pack$250$16.67 ea$18$4 ea
20 pack$320$16 ea$20.99$4 ea
25 pack$375$15 ea$20.99$3 ea
50 pack$700$14 ea$22.99$2 ea
100 pack$1200$12 eaFREE$2 ea

Back prints add per piece at the rate shown, dropping to $3 at 25 pieces and $2 at 50. Oversized full body fronts add $3 per piece under 25 pieces and $2 at 25 or more, and sizes 2XL and up add $6 each under 25 pieces or $4 each at 25 or more. Heavier garments follow the same pack structure at their own price points, all shown live in the Design Lab.

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How it works, start to finish

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Brief

Start in the Design Lab on the exact garment we print, or send whatever you have through the quote form. Rough ideas are welcome, that is what the free design service is for.

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Proof

Within 24 hours you have a proof in your inbox, drawn to size, on the garment and color you picked. Revisions are unlimited and free.

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Approve

Production waits for one thing only: your written sign-off on the proof. That signature is the contract for exactly what prints.

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Print and ship

Approval to doorstep runs 5 to 7 business days as the default, faster when rush is booked and honestly refused when it cannot be.

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Reorder

Art, thread colors, and size history stay archived, so the next season run starts with one email.

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Shipping and turnaround

The timeline to Ellsworth Air Force Base and Rapid City addresses is fixed and published: 5 to 7 business days door to door, production included. APO and FPO addresses ship at the same pace, so deployed elements are covered. Shipping rates are flat, visible in the table, and free from 100 pieces.

Boxes get counted twice against the roster before they seal, and the tracking number reaches you the day of pickup. Damage or shortage claims are our expense and our rush.

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Common questions

What file types work best?

File quality is our problem, not yours: vectors are ideal, 300 DPI PNGs work, and weak files get redrawn at no charge.

Do you ship to APO and FPO addresses?

Yes, APO and FPO delivery is standard here, not an exception, and every state in the country ships the same way.

Can I see the price before I talk to anyone?

Yes. The Design Lab shows live pack pricing, back print costs, size upcharges, and shipping as you build your design.

How long does shipping take?

The standard clock is 5 to 7 business days covering both production and delivery. Many orders can run faster; name the date and we will confirm or decline honestly.

Do you help with the design?

Yes, and it costs nothing with your order. Send a sketch, an old logo, or just the idea, and a designer sends a print ready proof within 24 hours.

Can you handle a large order for your unit at Ellsworth Air Force Base?

Yes. Runs in the hundreds of pieces with mixed sizes and colors are our normal work, managed by one point of contact from proof to delivery.

How do 2XL and larger sizes work?

The extended-size rule fits in one line: add $6 per piece below 25 total, $4 per piece at 25 or more. The Design Lab applies it automatically.

More answers on the full FAQ page.

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Keep exploring

See everything we deliver to Ellsworth Air Force Base, browse custom design across South Dakota, or read the full custom design service page. Also at Ellsworth Air Force Base: Screen Printing, Embroidery, DTG and DTF Printing, Sublimation, Banners and Signs.

A real person prices this within one business day

You will see the proof before you pay and the price before you talk to anyone. That is the whole pitch.