T-Shirt Veterans
Serving Those Who Serve (866) 462-0051 Get a Quote
T-ShirtVeterans
Call (866) 462-0051 Get a Quote Nationwide · Free Proof in 24hr · APO/FPO Friendly

Custom Design in Merrimac, WI.

Custom designed from scratch gear for Merrimac businesses, schools, teams, churches, and crews. Proofs in 24 hours, delivered in 5 to 7 days.

01 //

Custom Design delivered to Merrimac

In-house designers turn napkin sketches and old low-res logos into print-ready vector art. Free with every order, proof in 24 hours. For Merrimac, that comes with published pack pricing and door delivery in 5 to 7 business days.

Census numbers put Merrimac at a community of 518 on 0.8 square miles of Wisconsin, all of it covered by the same tracked shipping. Nearby crews are already in the coverage circle, with Lake Wisconsin, WI (2 mi), Lodi, WI (6 mi), Bluffview, WI (7 mi) sharing the identical pack rates and timelines. The closest major installation is Fort McCoy, roughly 71 miles out, and unit orders from there run through this same process daily.

The whole process runs remote: rough idea in, free designer-built proof back, written approval, and finished gear delivered to Merrimac.

A typical week of custom design orders from this corner of Wisconsin mixes Merrimac crews with neighbors like Lake Wisconsin, 2 miles over, all running through the same designer, the same proof cycle, and the same tracked delivery.

02 //

What Merrimac gets designed from scratch

Logo cleanup and vector redraws

A phone photo of a faded shirt becomes clean, print-ready vector art. One point of contact owns your order from first proof to delivery confirmation.

Unit crest and emblem builds

Insignia drawn correctly, with trademark rules respected and flagged. A real designer, not an upload widget, checks every file before it goes near production.

Full designs from a written idea

Start with words alone: the design team turns a description into finished art. A real designer, not an upload widget, checks every file before it goes near production.

Era-correct type and layouts

The year on the shirt sets the type style, and the team knows the difference. The proof comes first and it is free, so what arrives is exactly what you signed off on.

Event artwork packages

A single visual system covering everything the event prints. The second order takes two minutes because the first one is archived down to the thread color.

Merch line concepts

A tight little product line, designed to move at the table. The second order takes two minutes because the first one is archived down to the thread color.

03 //

Why order from a shop built for the military community

The shop runs on habits borrowed from the people we serve: accountability by name, honest reporting, and deadlines that do not slide. Merrimac customers feel the difference on the first order.

That standard cuts both ways. If your art needs work or your timeline is impossible, we tell you up front and offer the fix, because a bad shirt with our print on it costs us more than the order.

See your exact price in about ninety seconds.

The Design Lab puts your art on the real garment, takes your size counts, and totals the whole order, shipping included, without asking who you are.

04 //

What to print it on

Garment choice makes or breaks the order. These are the blanks Merrimac customers pick most, all designable online on real product photos.

Max Heavyweight Street Tee

Streetwear concepts belong on the 7.5oz max heavyweight with an oversized front or full back. Ask for the honest option and you get it, even when it is the cheaper one.

Classic Cotton Tee

Most new designs land on the Classic first. 80 plus colors means your art gets the exact backdrop it needs. A real designer, not an upload widget, checks every file before it goes near production.

Premium Heavyweight Tee

When the design is the product, the garment dyed heavyweight makes it feel like a brand, not a handout. The second order takes two minutes because the first one is archived down to the thread color.

05 //

From rough idea to press-ready

The gap between what you have and what a press needs is our designers job to close, free with any order. Whatever the starting point, the output is the same: clean vectors, correct insignia, a proof within 24 hours, and unlimited revisions until you approve it in writing. Only then does anything print.

The Design Lab offers the self-serve path, with your art positioned on real product photos and the total priced as you go.

06 //

What it costs

Here is what Merrimac customers actually pay, starting from our light cotton tee. Every price includes a standard front print, and the number only moves down as the pack gets bigger.

Order sizePack totalCost per pieceFreightBack side
10 pack$180$18 ea$18$4 ea
15 pack$250$16.67 ea$18$4 ea
20 pack$320$16 ea$20.99$4 ea
25 pack$375$15 ea$20.99$3 ea
50 pack$700$14 ea$22.99$2 ea
100 pack$1200$12 eaFREE$2 ea

Beyond the table, the only extras are per-piece and public: back prints at the listed rate stepping down to $3 then $2, oversized fronts at $3 dropping to $2, and 2XL-plus at $6 dropping to $4. The Design Lab does this arithmetic for you in real time.

07 //

How it works, start to finish

01

Brief

Start in the Design Lab on the exact garment we print, or send whatever you have through the quote form. Rough ideas are welcome, that is what the free design service is for.

02

Proof

Twenty-four hours gets you a designer-built proof on the exact blank you chose. Iterate freely until it is right.

03

Approve

The press does not move without your written yes. It is the single checkpoint that makes the no-returns policy fair.

04

Print and ship

Standard turnaround is 5 to 7 business days from approval to doorstep, with rush available when the calendar demands it.

05

Reorder

We archive your art and garment specs, which makes the second order a two minute conversation.

08 //

Shipping and turnaround

Production plus shipping to Merrimac addresses runs 5 to 7 business days standard, tracked the whole way. Shipping is free at 100 pieces and flat rated below that, exactly as shown in the pricing table above.

The roster is the packing list: every size counted into the box, tracking issued at pickup, and any shortage or transit damage made right at our cost without argument.

09 //

Common questions

What file types work best?

Send whatever exists. Vectors print perfectly, high resolution PNGs print clean, and anything below that gets redrawn free by the design team before it goes near a press.

Do you ship to APO and FPO addresses?

Yes. We ship to all 50 states and to APO and FPO addresses for deployed and overseas service members.

Can I see the price before I talk to anyone?

Yes, and without giving up your email: the Design Lab keeps the complete total, packs to shipping, on screen while you design.

How long does shipping take?

Standard production plus shipping takes 5 to 7 business days. Rush options are available on many orders, tell us your date and we answer honestly.

Do you help with the design?

Always, at no charge. A designer takes your rough input, redraws it print ready, and has a proof in your inbox inside a day, with unlimited revisions after.

Can you handle a large order for your Merrimac crew?

Absolutely. Bulk is where pack pricing shines, and big mixed-size runs ship counted against your roster with a single person accountable for the date.

How do 2XL and larger sizes work?

The extended-size rule fits in one line: add $6 per piece below 25 total, $4 per piece at 25 or more. The Design Lab applies it automatically.

More answers on the full FAQ page.

10 //

Keep exploring

The Merrimac coverage page shows the full picture, custom design statewide zooms out, and the service page covers the method itself. Other services in Merrimac: Screen Printing, Embroidery, DTG and DTF Printing, Sublimation, Banners and Signs.

A real person prices this within one business day

The sequence never changes: free 24-hour proof, your written sign-off, then production at the price you already saw.