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Custom shirt printing in Merrimac, WI.

Custom shirts, hats, and gear for Merrimac crews, printed by a shop that lives for this work and delivered anywhere in Wisconsin in 5 to 7 business days.

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Custom shirts delivered to Merrimac

Crews in Merrimac order from us the same way the big-city ones do: published pack pricing, free design help, and a written proof before a single shirt prints.

Census numbers put Merrimac at a community of 518 on 0.8 square miles of Wisconsin, all of it covered by the same tracked shipping. If your people are spread out, that is fine: Lake Wisconsin, WI (2 mi), Lodi, WI (6 mi), Bluffview, WI (7 mi) sit close enough that one order can outfit all of them. Fort McCoy, around 71 miles from Merrimac, anchors the local military community we print for every week.

The Wisconsin military community orders here too: unit and family gear for Fort McCoy, plus every recruiter, Guard unit, and veteran org chapter around Merrimac.

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Pick your service in Merrimac

Screen Printing

Best per-piece price at volume, with ink that outlives the garment.

Embroidery

Stitched logos for hats, polos, and jackets that read professional up close.

DTG and DTF Printing

Full color small runs from just 10 pieces.

Sublimation

The all-over method: dye becomes part of the polyester itself.

Banners and Signs

Weatherproof vinyl, hemmed and grommeted, readable across a lot.

Custom Design

A real designer builds your art before anything prints.

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What Merrimac orders most

Runs, tournaments, and fundraisers

Fundraiser and event tees on deadlines we commit to in writing. Reorders match the first run exactly because we keep your art and specs on file.

Youth sports and booster gear

From the dugout to the bleachers: team and booster runs with all sizes priced together. Start from a napkin sketch if that is what you have. Turning rough into print ready is the job.

School spirit wear

Field day, clubs, and spirit weeks, all proofed free with pack pricing the treasurer can verify. Bring a rough idea, even a phone photo of a whiteboard, and our designers make it print ready at no charge.

Small business and crew apparel

Shop shirts and stitched caps that make a small crew read like an established company. Reorders match the first run exactly because we keep your art and specs on file.

HOA, civic, and community events

The civic calendar runs on volunteers, and volunteers run better in matching shirts. The proof comes first and it is free, so what arrives is exactly what you signed off on.

Church and service group shirts

Mission trip tees and congregation gear at pack rates a committee can approve. We handle the art, the sizing spread, and the deadline. You handle handing them out.

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Why order from a shop built for the military community

This shop exists for the military community, and it shows in how orders run. Deadlines are treated like formation times, proofs are honest instead of optimistic, and when Merrimac customers call, a person who owns the order answers.

That standard cuts both ways. If your art needs work or your timeline is impossible, we tell you up front and offer the fix, because a bad shirt with our print on it costs us more than the order.

See your exact price in about ninety seconds.

The Design Lab puts your art on the real garment, takes your size counts, and totals the whole order, shipping included, without asking who you are.

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What to print it on

The right blank depends on budget, season, and how hard the gear will be worn. For Merrimac customers, these three earn their keep.

Crewneck Sweatshirt

For big front art, nothing beats this 8.0oz crew with its uninterrupted printing field. Start from a napkin sketch if that is what you have. Turning rough into print ready is the job.

Essential Light Tee

When the count is high, this 4.5oz ringspun blank keeps the math friendly: $12 a shirt at volume, front print included. Every price is published before you talk to a person, so the budget math happens on your terms.

Classic Cotton Tee

The standard. 5.3oz heavy cotton in more than 80 colors including military green, sand, and every heather. Holds shape wash after wash. Youth and adult cuts run side by side in the same pack at the same price structure.

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Bring the idea, we draw the rest

Finished files are welcome but never required. A faded photo, a hand sketch, or three sentences of description all become professional vector art at no charge, proofed back to you within a day. The revision count is unlimited, the approval is in writing, and production does not move an inch until that approval exists.

Hands-on types can skip the wait entirely: the Design Lab puts your art on the actual garment with the price updating live.

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What it costs

No mystery pricing. These are the published packs on our light cotton tee, front print included, and Merrimac customers watch the per piece cost fall as quantity climbs.

QuantityPack pricePer shirtShippingAdd back print
10 pieces$180$18 ea$18$4 ea
15 pieces$250$16.67 ea$18$4 ea
20 pieces$320$16 ea$20.99$4 ea
25 pieces$375$15 ea$20.99$3 ea
50 pieces$700$14 ea$22.99$2 ea
100 pieces$1200$12 eaFREE$2 ea

Back prints add per piece at the rate shown, dropping to $3 at 25 pieces and $2 at 50. Oversized full body fronts add $3 per piece under 25 pieces and $2 at 25 or more, and sizes 2XL and up add $6 each under 25 pieces or $4 each at 25 or more. Heavier garments follow the same pack structure at their own price points, all shown live in the Design Lab.

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How it works, start to finish

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Brief

Send the idea through the quote form or build it yourself in the Design Lab. A napkin sketch photographed on a phone counts, our designers have built full unit runs from less.

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Proof

Within 24 hours you have a proof in your inbox, drawn to size, on the garment and color you picked. Revisions are unlimited and free.

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Approve

The press does not move without your written yes. It is the single checkpoint that makes the no-returns policy fair.

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Print and ship

Approval to doorstep runs 5 to 7 business days as the default, faster when rush is booked and honestly refused when it cannot be.

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Reorder

Art, thread colors, and size history stay archived, so the next season run starts with one email.

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Shipping and turnaround

Every order ships tracked to Merrimac addresses with standard production plus shipping at 5 to 7 business days. Free shipping kicks in at 100 pieces, and pack shipping rates below that are published, not surprises at checkout.

The roster is the packing list: every size counted into the box, tracking issued at pickup, and any shortage or transit damage made right at our cost without argument.

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Common questions

What is your return policy?

Due to custom orders, all work is finalized and no returns are accepted. Double check sizing and artwork before submitting your order. Every order gets a free proof first, and nothing prints until you approve it in writing.

Is there a minimum order?

The minimum order is 10 pieces. Your merrimac group can order ten today and a hundred next month; the packs just make each piece cheaper as the count grows.

What file types work best?

Best case: vector art (AI, SVG, EPS, PDF). Very good case: a 300 DPI transparent PNG. Worst case: a screenshot, which our designers redraw at no charge anyway.

Do you ship to APO and FPO addresses?

Yes. We ship to all 50 states and to APO and FPO addresses for deployed and overseas service members.

Can I see the price before I talk to anyone?

That is the point of the Design Lab: the complete number, packs, back prints, size upcharges, shipping, updates live while you design, before any contact form.

How long does shipping take?

Five to seven business days, all in, from approval to arrival. Rush exists for real deadlines and gets an honest yes or no up front.

More answers on the full FAQ page.

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Keep exploring

Nearby: we also serve Lake Wisconsin (2 mi), Lodi (6 mi), Bluffview (7 mi). Browse the rest of Wisconsin, jump to the complete town list, or take your design straight into the Design Lab.

A real person prices this within one business day

A designer proofs your art free within 24 hours, and production waits for your written approval. Every pack price is already published.