Custom designed from scratch gear for Phelan businesses, schools, teams, churches, and crews. Proofs in 24 hours, delivered in 5 to 7 days.
In-house designers turn napkin sketches and old low-res logos into print-ready vector art. Free with every order, proof in 24 hours. For Phelan, that comes with published pack pricing and door delivery in 5 to 7 business days.
Phelan covers 60.1 square miles of California, and delivery reaches every address in it on the standard 5 to 7 day window. Nearby crews are already in the coverage circle, with Piñon Hills, CA (6 mi), Oak Hills, CA (8 mi), Wrightwood, CA (9 mi) sharing the identical pack rates and timelines. March Air Reserve Base, around 35 miles from Phelan, anchors the local military community we print for every week.
No storefront visit required. Send a rough idea or finished art, a real designer builds the proof at no charge, and the finished gear ships straight to Phelan.
Custom Design demand around Phelan does not stop at the town line. Crews from Piñon Hills (6 miles out) order through the same process, which is why coverage is priced by pack, never by zip code.
The rescue service: old logos rebuilt as clean vector files that print sharp forever. Nobody chases an order here. Your contact tells you where it stands before you have to ask.
Crests and emblems built with correct heraldry and licensing rules observed. A real designer, not an upload widget, checks every file before it goes near production.
Start with words alone: the design team turns a description into finished art. What you approve in writing is what ships. That rule has no exceptions.
The year on the shirt sets the type style, and the team knows the difference. Every price is published before you talk to a person, so the budget math happens on your terms.
A single visual system covering everything the event prints. What you approve in writing is what ships. That rule has no exceptions.
A tight little product line, designed to move at the table. Ask for the honest option and you get it, even when it is the cheaper one.
Serving the military community is not a marketing line here, it is the operating system. Phelan customers deal with one accountable person, get dates that mean something, and receive work held to a uniform standard.
That standard cuts both ways. If your art needs work or your timeline is impossible, we tell you up front and offer the fix, because a bad shirt with our print on it costs us more than the order.
The Design Lab puts your art on the real garment, takes your size counts, and totals the whole order, shipping included, without asking who you are.
The right blank depends on budget, season, and how hard the gear will be worn. For Phelan customers, these three earn their keep.
Serious designs deserve the garment-dyed heavyweight, which reads brand rather than handout. The proof comes first and it is free, so what arrives is exactly what you signed off on.
Max weight, boxy drop, oversized print field: the streetwear formula. A real designer, not an upload widget, checks every file before it goes near production.
Most new designs land on the Classic first. 80 plus colors means your art gets the exact backdrop it needs. Start from a napkin sketch if that is what you have. Turning rough into print ready is the job.
Finished files are welcome but never required. A faded photo, a hand sketch, or three sentences of description all become professional vector art at no charge, proofed back to you within a day. The revision count is unlimited, the approval is in writing, and production does not move an inch until that approval exists.
Hands-on types can skip the wait entirely: the Design Lab puts your art on the actual garment with the price updating live.
No mystery pricing. These are the published packs on our light cotton tee, front print included, and Phelan customers watch the per piece cost fall as quantity climbs.
| Order size | Pack total | Cost per piece | Freight | Back side |
|---|---|---|---|---|
| 10 pack | $180 | $18 ea | $18 | $4 ea |
| 15 pack | $250 | $16.67 ea | $18 | $4 ea |
| 20 pack | $320 | $16 ea | $20.99 | $4 ea |
| 25 pack | $375 | $15 ea | $20.99 | $3 ea |
| 50 pack | $700 | $14 ea | $22.99 | $2 ea |
| 100 pack | $1200 | $12 ea | FREE | $2 ea |
Add-on pricing is deliberately boring: back print per the table (later $3, then $2), oversize front $3 or $2 by volume, extended sizes $6 or $4 by volume. That is the complete list, and the Design Lab computes it live before any quote is written.
Send the idea through the quote form or build it yourself in the Design Lab. A napkin sketch photographed on a phone counts, our designers have built full unit runs from less.
The proof arrives inside a day, drawn at print size on your chosen garment and color. Change anything, as often as needed, at no cost.
Your written approval is the gate. Until it exists, nothing prints; once it exists, exactly that design prints.
From approval, count 5 to 7 business days to your door. If the event is sooner, ask about rush and get a straight yes or no.
Everything about the run gets archived, which turns every future reorder into a one-line email.
Count 5 to 7 business days, production included, for tracked delivery to Phelan addresses. At 100 pieces shipping costs nothing; under that, the flat rates in the table are the whole story.
The roster is the packing list: every size counted into the box, tracking issued at pickup, and any shortage or transit damage made right at our cost without argument.
Simple math: 2XL and up cost $6 more per piece on small orders and $4 more per piece from 25 pieces. No other size fees exist, and the Design Lab totals it live.
Due to custom orders, all work is finalized and no returns are accepted. Double check sizing and artwork before submitting your order. Every order gets a free proof first, and nothing prints until you approve it in writing.
Our minimum is 10 pieces. Packs for your Phelan crew begin at 10, the per piece price falls as the count climbs, and shipping goes free at 100.
Send whatever exists. Vectors print perfectly, high resolution PNGs print clean, and anything below that gets redrawn free by the design team before it goes near a press.
Deployed addresses are first-class here: APO and FPO ship on the standard timeline, right alongside all 50 states.
Yes. The Design Lab shows live pack pricing, back print costs, size upcharges, and shipping as you build your design.
The standard clock is 5 to 7 business days covering both production and delivery. Many orders can run faster; name the date and we will confirm or decline honestly.
More answers on the full FAQ page.
Zoom out to custom design across California, back to the Phelan hub, or into the custom design deep dive. Other services in Phelan: Screen Printing, Embroidery, DTG and DTF Printing, Sublimation, Banners and Signs.
You will see the proof before you pay and the price before you talk to anyone. That is the whole pitch.