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Custom designed from scratch gear for Pilot Mountain businesses, schools, teams, churches, and crews. Proofs in 24 hours, delivered in 5 to 7 days.
Pilot Mountain crews order designed from scratch gear from us because the numbers are public and the process is simple: free design help, a written proof within 24 hours, and delivery to any Pilot Mountain address in 5 to 7 business days.
With about 1,400 people spread over 2.0 square miles, Pilot Mountain gets the same flat delivery promise as everywhere else we serve: 5 to 7 business days to any door. The same run covers the neighboring communities too: Pinnacle, NC (5 mi), King, NC (10 mi), White Plains, NC (11 mi) all order from the same shop at the same published pricing. The closest major installation is Fort Liberty, roughly 123 miles out, and unit orders from there run through this same process daily.
The whole process runs remote: rough idea in, free designer-built proof back, written approval, and finished gear delivered to Pilot Mountain.
Custom Design demand around Pilot Mountain does not stop at the town line. Crews from Pinnacle (5 miles out) order through the same process, which is why coverage is priced by pack, never by zip code.
Describe it in a sentence; a designer builds it and proofs it within 24 hours. If a design will not print well at the size you want, you hear that before money changes hands.
Typography matched to the era, from Vietnam-period stencil to modern athletic block. If a design will not print well at the size you want, you hear that before money changes hands.
One design system across shirts, banners, and signs so everything matches. Bring a rough idea, even a phone photo of a whiteboard, and our designers make it print ready at no charge.
A small collection designed to sell, not just to exist. Ask for the honest option and you get it, even when it is the cheaper one.
A phone photo of a faded shirt becomes clean, print-ready vector art. If a design will not print well at the size you want, you hear that before money changes hands.
Unit art drawn right the first time, with anything trademark-sensitive flagged early. Mixed sizes and colors in one run are standard here, not a special request.
Serving the military community is not a marketing line here, it is the operating system. Pilot mountain customers deal with one accountable person, get dates that mean something, and receive work held to a uniform standard.
The same discipline applies inward: an unrealistic date or a design that will not print well gets flagged before you commit, not explained after.
The Design Lab puts your art on the real garment, takes your size counts, and totals the whole order, shipping included, without asking who you are.
The right blank depends on budget, season, and how hard the gear will be worn. For Pilot Mountain customers, these three earn their keep.
Serious designs deserve the garment-dyed heavyweight, which reads brand rather than handout. One point of contact owns your order from first proof to delivery confirmation.
Max weight, boxy drop, oversized print field: the streetwear formula. Start from a napkin sketch if that is what you have. Turning rough into print ready is the job.
The proving ground for new art, with an 80-color palette to frame it perfectly. Deadlines get treated like formation times, not suggestions.
Design help is not an upsell here, it is how orders start. Describe the concept in a sentence, attach whatever reference you have, and within 24 hours a real designer returns a proof drawn as clean vectors, era-correct where it matters. Revisions cost nothing and continue until the proof is right, and your written approval is the only thing that sends it to production.
The Design Lab is there when you want to drive: upload, place, and price the design yourself on the exact garment we print.
Start the budget from the real numbers: published light cotton tee packs, front print built into every figure Pilot Mountain customers see.
| Quantity | Pack price | Per shirt | Shipping | Add back print |
|---|---|---|---|---|
| 10 pieces | $180 | $18 ea | $18 | $4 ea |
| 15 pieces | $250 | $16.67 ea | $18 | $4 ea |
| 20 pieces | $320 | $16 ea | $20.99 | $4 ea |
| 25 pieces | $375 | $15 ea | $20.99 | $3 ea |
| 50 pieces | $700 | $14 ea | $22.99 | $2 ea |
| 100 pieces | $1200 | $12 ea | FREE | $2 ea |
Beyond the table, the only extras are per-piece and public: back prints at the listed rate stepping down to $3 then $2, oversized fronts at $3 dropping to $2, and 2XL-plus at $6 dropping to $4. The Design Lab does this arithmetic for you in real time.
The first step is just getting the idea out of your head: type it into the quote form or mock it up in the Design Lab, rough edges and all.
A real designer, not an algorithm, sends your proof within 24 hours. You change it as many times as it takes to be right.
Nothing goes to press until you approve the proof in writing. What you sign off on is exactly what prints, that is the whole point of the proof.
From approval, count 5 to 7 business days to your door. If the event is sooner, ask about rush and get a straight yes or no.
Everything about the run gets archived, which turns every future reorder into a one-line email.
Every order ships tracked to Pilot Mountain addresses with standard production plus shipping at 5 to 7 business days. Free shipping kicks in at 100 pieces, and pack shipping rates below that are published, not surprises at checkout.
The roster is the packing list: every size counted into the box, tracking issued at pickup, and any shortage or transit damage made right at our cost without argument.
Five to seven business days, all in, from approval to arrival. Rush exists for real deadlines and gets an honest yes or no up front.
Design help is included free. Whatever you have, a napkin sketch, a faded shirt photo, a sentence, becomes a print-ready proof from a real designer within 24 hours.
Yes. Runs in the hundreds of pieces with mixed sizes and colors are our normal work, managed by one point of contact from proof to delivery.
Extended sizes carry a flat per-piece add: $6 when the order is under 25 pieces, $4 once it reaches 25. The estimate in the Design Lab applies it for you.
Custom work does not come back: due to custom orders, all work is finalized and no returns are accepted. The protection is up front instead, a free proof that must be approved in writing before anything prints, so check sizing and art carefully at that stage.
The minimum order is 10 pieces. Your pilot mountain crew can order ten today and a hundred next month; the packs just make each piece cheaper as the count grows.
Send whatever exists. Vectors print perfectly, high resolution PNGs print clean, and anything below that gets redrawn free by the design team before it goes near a press.
More answers on the full FAQ page.
Zoom out to custom design across North Carolina, back to the Pilot Mountain hub, or into the custom design deep dive. Other services in Pilot Mountain: Screen Printing, Embroidery, DTG and DTF Printing, Sublimation, Banners and Signs.
Send the idea, get a free proof in 24 hours, approve it in writing, and pay exactly the published pack price.