Custom designed from scratch gear for Thorndale businesses, schools, teams, churches, and crews. Proofs in 24 hours, delivered in 5 to 7 days.
Thorndale crews order designed from scratch gear from us because the numbers are public and the process is simple: free design help, a written proof within 24 hours, and delivery to any Thorndale address in 5 to 7 business days.
From one end of Thorndale to the other, 1.9 square miles, the shipping promise does not change: 5 to 7 business days, tracked. If your people are spread out, that is fine: Caln, PA (2 mi), Downingtown, PA (3 mi), Coatesville, PA (4 mi) sit close enough that one order can outfit all of them. Aberdeen Proving Ground, around 40 miles from Thorndale, anchors the local military community we print for every week.
The whole process runs remote: rough idea in, free designer-built proof back, written approval, and finished gear delivered to Thorndale.
Because Caln sits only 2 miles from Thorndale, joint orders across town lines are common here: one proof, one pack price, two delivery stops if needed.
Insignia drawn correctly, with trademark rules respected and flagged. A real designer, not an upload widget, checks every file before it goes near production.
A sentence of description is enough input for a full designed proof inside a day. We handle the art, the sizing spread, and the deadline. You handle handing them out.
The year on the shirt sets the type style, and the team knows the difference. Mixed sizes and colors in one run are standard here, not a special request.
One design system across shirts, banners, and signs so everything matches. Packs mix garment colors freely, so squads, shifts, or grade levels can each get their own.
A small collection designed to sell, not just to exist. Deadlines get treated like formation times, not suggestions.
Faded, blurry, or tiny source art gets redrawn into crisp vectors. Bring a rough idea, even a phone photo of a whiteboard, and our designers make it print ready at no charge.
We built this company on a simple standard: print it like the name on it matters. For Thorndale customers, that means honest timelines, real proofs, and no excuses on delivery day.
It also means we say no when we should. If a design will not print well at the size you want, or a date cannot be hit, you hear it before you spend money, not after.
Upload art or add text in the Design Lab, set sizes and quantities, and the full estimate, shipping included, is on screen before you give anyone your email.
Start from the garment and the rest follows. Among Thorndale customers, these three blanks carry most of the orders, each designable online on its real photos.
Put the design on washed heavyweight cotton and it stops being a shirt and starts being merch. Every price is published before you talk to a person, so the budget math happens on your terms.
The 7.5oz boxy blank is where streetwear concepts land, oversized front or full back. Deadlines get treated like formation times, not suggestions.
New designs debut on the Classic: 80-plus colors guarantee the right backdrop for the art. One point of contact owns your order from first proof to delivery confirmation.
Design help is not an upsell here, it is how orders start. Describe the concept in a sentence, attach whatever reference you have, and within 24 hours a real designer returns a proof drawn as clean vectors, era-correct where it matters. Revisions cost nothing and continue until the proof is right, and your written approval is the only thing that sends it to production.
The Design Lab is there when you want to drive: upload, place, and price the design yourself on the exact garment we print.
The table below is the actual price list Thorndale customers order from, light cotton tee, front print included, no asterisks.
| Order size | Pack total | Cost per piece | Freight | Back side |
|---|---|---|---|---|
| 10 pack | $180 | $18 ea | $18 | $4 ea |
| 15 pack | $250 | $16.67 ea | $18 | $4 ea |
| 20 pack | $320 | $16 ea | $20.99 | $4 ea |
| 25 pack | $375 | $15 ea | $20.99 | $3 ea |
| 50 pack | $700 | $14 ea | $22.99 | $2 ea |
| 100 pack | $1200 | $12 ea | FREE | $2 ea |
Beyond the table, the only extras are per-piece and public: back prints at the listed rate stepping down to $3 then $2, oversized fronts at $3 dropping to $2, and 2XL-plus at $6 dropping to $4. The Design Lab does this arithmetic for you in real time.
Start in the Design Lab on the exact garment we print, or send whatever you have through the quote form. Rough ideas are welcome, that is what the free design service is for.
The proof arrives inside a day, drawn at print size on your chosen garment and color. Change anything, as often as needed, at no cost.
Nothing goes to press until you approve the proof in writing. What you sign off on is exactly what prints, that is the whole point of the proof.
Five to seven business days covers printing and delivery. Tight timeline? Rush gets a truthful quote, not a hopeful one.
Your art and specs stay on file, so reorders match the first run exactly, down to the ink.
The timeline to Thorndale addresses is fixed and published: 5 to 7 business days door to door, production included. Shipping rates are flat, visible in the table, and free from 100 pieces.
Boxes get counted twice against the roster before they seal, and the tracking number reaches you the day of pickup. Damage or shortage claims are our expense and our rush.
The standard clock is 5 to 7 business days covering both production and delivery. Many orders can run faster; name the date and we will confirm or decline honestly.
Yes, and it costs nothing with your order. Send a sketch, an old logo, or just the idea, and a designer sends a print ready proof within 24 hours.
Yes. Runs in the hundreds of pieces with mixed sizes and colors are our normal work, managed by one point of contact from proof to delivery.
Extended sizes carry a flat per-piece add: $6 when the order is under 25 pieces, $4 once it reaches 25. The estimate in the Design Lab applies it for you.
Finality is the nature of custom work: no returns once it prints. Your protections live earlier in the process, in the free proof and the written approval that nothing skips.
Our minimum is 10 pieces. Packs for your Thorndale crew begin at 10, the per piece price falls as the count climbs, and shipping goes free at 100.
More answers on the full FAQ page.
The Thorndale coverage page shows the full picture, custom design statewide zooms out, and the service page covers the method itself. Other services in Thorndale: Screen Printing, Embroidery, DTG and DTF Printing, Sublimation, Banners and Signs.
Proofs are free and fast, approvals are in writing, and the price you calculated is the price you pay.