Custom printed in full color gear for Thorndale businesses, schools, teams, churches, and crews. Proofs in 24 hours, delivered in 5 to 7 days.
Thorndale crews order printed in full color gear from us because the numbers are public and the process is simple: free design help, a written proof within 24 hours, and delivery to any Thorndale address in 5 to 7 business days.
From one end of Thorndale to the other, 1.9 square miles, the shipping promise does not change: 5 to 7 business days, tracked. If your people are spread out, that is fine: Caln, PA (2 mi), Downingtown, PA (3 mi), Coatesville, PA (4 mi) sit close enough that one order can outfit all of them. Aberdeen Proving Ground, around 40 miles from Thorndale, anchors the local military community we print for every week.
The whole process runs remote: rough idea in, free designer-built proof back, written approval, and finished gear delivered to Thorndale.
DTG and DTF Printing demand around Thorndale does not stop at the town line. Crews from Caln (2 miles out) order through the same process, which is why coverage is priced by pack, never by zip code.
Gift and ceremony runs on compressed timelines, quoted honestly. One point of contact owns your order from first proof to delivery confirmation.
The small batch is a first-class order here: 10 piece minimum, no screen fees, full color. The second order takes two minutes because the first one is archived down to the thread color.
Photographs print exactly as shot, handled with the care these orders deserve. If a design will not print well at the size you want, you hear that before money changes hands.
Complex art prints as designed: no color counting, no separations, no upcharge. Reorders match the first run exactly because we keep your art and specs on file.
Small batches derisk merch: print ten, sell ten, then commit big. Reorders match the first run exactly because we keep your art and specs on file.
One order, many designs: DTG does not care that each shirt is unique. Mixed sizes and colors in one run are standard here, not a special request.
We print for units, veterans, and military families every day, and the discipline transfers. Thorndale customers get straight answers on dates, a named person on their order, and work we would put our own name on.
The same discipline applies inward: an unrealistic date or a design that will not print well gets flagged before you commit, not explained after.
Ninety seconds in the Design Lab gets you a complete number: garment, print, sizes, upcharges, and shipping, all before any contact form.
Garment choice makes or breaks the order. These are the blanks Thorndale customers pick most, all designable online on real product photos.
Photo and memorial prints land on this blank most often, matched from its 80-color range. One point of contact owns your order from first proof to delivery confirmation.
Streetwear proportions and max weight, ready for big full-color prints on both sides. Youth and adult cuts run side by side in the same pack at the same price structure.
Garment dyed 6.1oz cotton with a washed, premium feel. Full color DTG on this blank looks like retail product, not a print job. Start from a napkin sketch if that is what you have. Turning rough into print ready is the job.
Most orders here start without finished artwork, and that is fine. Our in-house designers redraw low resolution logos as clean vectors, build new designs from a written description, and match era-correct type and insignia when the design calls for it. The service costs nothing with an order, the first proof lands within 24 hours, and revisions are unlimited. You approve the final art in writing before production, so the shirt that arrives is the shirt you signed off on.
Want to try it yourself first? The Design Lab lets you upload art, add text in stencil and athletic fonts, and position everything on the exact garment with live pricing the whole time.
The table below is the actual price list Thorndale customers order from, light cotton tee, front print included, no asterisks.
| Quantity | Pack price | Per shirt | Shipping | Add back print |
|---|---|---|---|---|
| 10 pieces | $180 | $18 ea | $18 | $4 ea |
| 15 pieces | $250 | $16.67 ea | $18 | $4 ea |
| 20 pieces | $320 | $16 ea | $20.99 | $4 ea |
| 25 pieces | $375 | $15 ea | $20.99 | $3 ea |
| 50 pieces | $700 | $14 ea | $22.99 | $2 ea |
| 100 pieces | $1200 | $12 ea | FREE | $2 ea |
Add-on pricing is deliberately boring: back print per the table (later $3, then $2), oversize front $3 or $2 by volume, extended sizes $6 or $4 by volume. That is the complete list, and the Design Lab computes it live before any quote is written.
The first step is just getting the idea out of your head: type it into the quote form or mock it up in the Design Lab, rough edges and all.
A real designer, not an algorithm, sends your proof within 24 hours. You change it as many times as it takes to be right.
Nothing goes to press until you approve the proof in writing. What you sign off on is exactly what prints, that is the whole point of the proof.
Standard turnaround is 5 to 7 business days from approval to doorstep, with rush available when the calendar demands it.
Your art and specs stay on file, so reorders match the first run exactly, down to the ink.
Count 5 to 7 business days, production included, for tracked delivery to Thorndale addresses. At 100 pieces shipping costs nothing; under that, the flat rates in the table are the whole story.
Before sealing, every carton is counted against the size roster, and tracking goes out the same day. Anything short or damaged gets replaced at our cost on an expedited timeline.
Yes, and it costs nothing with your order. Send a sketch, an old logo, or just the idea, and a designer sends a print ready proof within 24 hours.
Absolutely. Bulk is where pack pricing shines, and big mixed-size runs ship counted against your roster with a single person accountable for the date.
Simple math: 2XL and up cost $6 more per piece on small orders and $4 more per piece from 25 pieces. No other size fees exist, and the Design Lab totals it live.
There are no returns on custom orders; once printed, the work is final. That is exactly why production never starts without your written approval of a free proof, and why the size roster deserves a second look before you submit.
Our minimum is 10 pieces. Packs for your Thorndale crew begin at 10, the per piece price falls as the count climbs, and shipping goes free at 100.
Send whatever exists. Vectors print perfectly, high resolution PNGs print clean, and anything below that gets redrawn free by the design team before it goes near a press.
More answers on the full FAQ page.
The Thorndale coverage page shows the full picture, dtg and dtf printing statewide zooms out, and the service page covers the method itself. Other services in Thorndale: Screen Printing, Embroidery, Sublimation, Banners and Signs, Custom Design.
Proofs are free and fast, approvals are in writing, and the price you calculated is the price you pay.