DTG and DTF Printing for Merrill: free 24-hour proofs, published pack pricing, and tracked delivery in 5 to 7 business days.
Full color starting at just 10 pieces. Photographs, gradients, and detailed art on ten shirts or one hundred, on cotton, blends, and polyester. For Merrill, that comes with published pack pricing and door delivery in 5 to 7 business days.
Merrill is home to a community of 671 across 0.7 square miles, and every one of those addresses is inside our standard 5 to 7 day delivery window. If your people are spread out, that is fine: Hemlock, MI (5 mi), Breckenridge, MI (7 mi), St. Charles, MI (12 mi) sit close enough that one order can outfit all of them. For the military community, Camp Grayling sits about 88 miles away, well inside our normal unit-order routes.
The whole process runs remote: rough idea in, free designer-built proof back, written approval, and finished gear delivered to Merrill.
A typical week of dtg and dtf printing orders from this corner of Michigan mixes Merrill crews with neighbors like Hemlock, 5 miles over, all running through the same designer, the same proof cycle, and the same tracked delivery.
One order, many designs: DTG does not care that each shirt is unique. Deadlines get treated like formation times, not suggestions.
Retirement, promotion, and gift runs turned around fast. Reorders match the first run exactly because we keep your art and specs on file.
Ten shirts print at a fair small-run price: full color, no screens, no setup fee. Nobody chases an order here. Your contact tells you where it stands before you have to ask.
Photographs print exactly as shot, handled with the care these orders deserve. Youth and adult cuts run side by side in the same pack at the same price structure.
Unlimited colors at one price, so gradients and photo art cost nothing extra. One point of contact owns your order from first proof to delivery confirmation.
Small batches derisk merch: print ten, sell ten, then commit big. One point of contact owns your order from first proof to delivery confirmation.
Serving the military community is not a marketing line here, it is the operating system. Merrill customers deal with one accountable person, get dates that mean something, and receive work held to a uniform standard.
The same discipline applies inward: an unrealistic date or a design that will not print well gets flagged before you commit, not explained after.
The Design Lab puts your art on the real garment, takes your size counts, and totals the whole order, shipping included, without asking who you are.
Start from the garment and the rest follows. Among Merrill customers, these three blanks carry most of the orders, each designable online on its real photos.
Photo and memorial prints land on this blank most often, matched from its 80-color range. Youth and adult cuts run side by side in the same pack at the same price structure.
Streetwear proportions and max weight, ready for big full-color prints on both sides. One point of contact owns your order from first proof to delivery confirmation.
The premium pairing: washed heavyweight cotton plus full-color DTG equals shelf-ready product. One point of contact owns your order from first proof to delivery confirmation.
The gap between what you have and what a press needs is our designers job to close, free with any order. Whatever the starting point, the output is the same: clean vectors, correct insignia, a proof within 24 hours, and unlimited revisions until you approve it in writing. Only then does anything print.
The Design Lab offers the self-serve path, with your art positioned on real product photos and the total priced as you go.
Here is what Merrill customers actually pay, starting from our light cotton tee. Every price includes a standard front print, and the number only moves down as the pack gets bigger.
| Pieces | Total | Each | Ship | Back print add |
|---|---|---|---|---|
| 10 pieces | $180 | $18 ea | $18 | $4 ea |
| 15 pieces | $250 | $16.67 ea | $18 | $4 ea |
| 20 pieces | $320 | $16 ea | $20.99 | $4 ea |
| 25 pieces | $375 | $15 ea | $20.99 | $3 ea |
| 50 pieces | $700 | $14 ea | $22.99 | $2 ea |
| 100 pieces | $1200 | $12 ea | FREE | $2 ea |
Beyond the table, the only extras are per-piece and public: back prints at the listed rate stepping down to $3 then $2, oversized fronts at $3 dropping to $2, and 2XL-plus at $6 dropping to $4. The Design Lab does this arithmetic for you in real time.
Send the idea through the quote form or build it yourself in the Design Lab. A napkin sketch photographed on a phone counts, our designers have built full unit runs from less.
Within 24 hours you have a proof in your inbox, drawn to size, on the garment and color you picked. Revisions are unlimited and free.
Production waits for one thing only: your written sign-off on the proof. That signature is the contract for exactly what prints.
Production and shipping run 5 to 7 business days standard. Rush options exist and get quoted honestly against your date.
Art, thread colors, and size history stay archived, so the next season run starts with one email.
Production plus shipping to Merrill addresses runs 5 to 7 business days standard, tracked the whole way. Shipping is free at 100 pieces and flat rated below that, exactly as shown in the pricing table above.
Boxes get counted twice against the roster before they seal, and the tracking number reaches you the day of pickup. Damage or shortage claims are our expense and our rush.
Always, at no charge. A designer takes your rough input, redraws it print ready, and has a proof in your inbox inside a day, with unlimited revisions after.
Yes. Runs in the hundreds of pieces with mixed sizes and colors are our normal work, managed by one point of contact from proof to delivery.
The extended-size rule fits in one line: add $6 per piece below 25 total, $4 per piece at 25 or more. The Design Lab applies it automatically.
Finality is the nature of custom work: no returns once it prints. Your protections live earlier in the process, in the free proof and the written approval that nothing skips.
Our minimum is 10 pieces. Packs for your Merrill crew begin at 10, the per piece price falls as the count climbs, and shipping goes free at 100.
Vector files such as AI, SVG, EPS, and PDF are ideal. A 300 DPI PNG with a transparent background also prints clean. If all you have is a screenshot, we redraw it free.
Yes, APO and FPO delivery is standard here, not an exception, and every state in the country ships the same way.
More answers on the full FAQ page.
The Merrill coverage page shows the full picture, dtg and dtf printing statewide zooms out, and the service page covers the method itself. Other services in Merrill: Screen Printing, Embroidery, Sublimation, Banners and Signs, Custom Design.
You will see the proof before you pay and the price before you talk to anyone. That is the whole pitch.