From single pieces to full crew runs, Merrill gets printed in full color gear with honest pricing and a 5 to 7 day door-to-door timeline.
Merrill crews order printed in full color gear from us because the numbers are public and the process is simple: free design help, a written proof within 24 hours, and delivery to any Merrill address in 5 to 7 business days.
Census numbers put Merrill at about 9,100 people on 7.5 square miles of Wisconsin, all of it covered by the same tracked shipping. Nearby crews are already in the coverage circle, with Maine, WI (9 mi), Wausau, WI (15 mi), Rib Mountain, WI (18 mi) sharing the identical pack rates and timelines. Fort McCoy, around 102 miles from Merrill, anchors the local military community we print for every week.
The whole process runs remote: rough idea in, free designer-built proof back, written approval, and finished gear delivered to Merrill.
DTG and DTF Printing demand around Merrill does not stop at the town line. Crews from Maine (9 miles out) order through the same process, which is why coverage is priced by pack, never by zip code.
Photographs print exactly as shot, handled with the care these orders deserve. Ask for the honest option and you get it, even when it is the cheaper one.
Gradients, photos, and complex art with no per-color charges. Start from a napkin sketch if that is what you have. Turning rough into print ready is the job.
Small batches derisk merch: print ten, sell ten, then commit big. Bring a rough idea, even a phone photo of a whiteboard, and our designers make it print ready at no charge.
Every shirt in the box can carry different art at the same per-piece rate. Packs mix garment colors freely, so squads, shifts, or grade levels can each get their own.
Retirement, promotion, and gift runs turned around fast. Mixed sizes and colors in one run are standard here, not a special request.
A 10 piece run prints at published pack pricing, in full color, with zero setup. Nobody chases an order here. Your contact tells you where it stands before you have to ask.
We print for units, veterans, and military families every day, and the discipline transfers. Merrill customers get straight answers on dates, a named person on their order, and work we would put our own name on.
Part of the job is refusing bad orders. When the art, the garment, or the date is wrong, saying so before you pay is the service.
The Design Lab puts your art on the real garment, takes your size counts, and totals the whole order, shipping included, without asking who you are.
Garment choice makes or breaks the order. These are the blanks Merrill customers pick most, all designable online on real product photos.
The reliable choice for photo prints and memorial pieces, with 80 plus colors to match any design. If a design will not print well at the size you want, you hear that before money changes hands.
Streetwear proportions and max weight, ready for big full-color prints on both sides. What you approve in writing is what ships. That rule has no exceptions.
Full-color DTG on this garment-dyed 6.1oz blank passes for retail merchandise. Rush timelines get quoted honestly. If we cannot hit the date, we say so before you pay a cent.
Most orders here start without finished artwork, and that is fine. Our in-house designers redraw low resolution logos as clean vectors, build new designs from a written description, and match era-correct type and insignia when the design calls for it. The service costs nothing with an order, the first proof lands within 24 hours, and revisions are unlimited. You approve the final art in writing before production, so the shirt that arrives is the shirt you signed off on.
Want to try it yourself first? The Design Lab lets you upload art, add text in stencil and athletic fonts, and position everything on the exact garment with live pricing the whole time.
Budget planning for Merrill customers starts with real numbers. This is our light cotton tee pack pricing with the front print already included.
| Order size | Pack total | Cost per piece | Freight | Back side |
|---|---|---|---|---|
| Pack of 10 | $180 | $18 ea | $18 | $4 ea |
| Pack of 15 | $250 | $16.67 ea | $18 | $4 ea |
| Pack of 20 | $320 | $16 ea | $20.99 | $4 ea |
| Pack of 25 | $375 | $15 ea | $20.99 | $3 ea |
| Pack of 50 | $700 | $14 ea | $22.99 | $2 ea |
| Pack of 100 | $1200 | $12 ea | FREE | $2 ea |
Beyond the table, the only extras are per-piece and public: back prints at the listed rate stepping down to $3 then $2, oversized fronts at $3 dropping to $2, and 2XL-plus at $6 dropping to $4. The Design Lab does this arithmetic for you in real time.
Start in the Design Lab on the exact garment we print, or send whatever you have through the quote form. Rough ideas are welcome, that is what the free design service is for.
Within 24 hours you have a proof in your inbox, drawn to size, on the garment and color you picked. Revisions are unlimited and free.
The press does not move without your written yes. It is the single checkpoint that makes the no-returns policy fair.
Production and shipping run 5 to 7 business days standard. Rush options exist and get quoted honestly against your date.
We archive your art and garment specs, which makes the second order a two minute conversation.
Every order ships tracked to Merrill addresses with standard production plus shipping at 5 to 7 business days. Free shipping kicks in at 100 pieces, and pack shipping rates below that are published, not surprises at checkout.
The roster is the packing list: every size counted into the box, tracking issued at pickup, and any shortage or transit damage made right at our cost without argument.
Yes. We ship to all 50 states and to APO and FPO addresses for deployed and overseas service members.
That is the point of the Design Lab: the complete number, packs, back prints, size upcharges, shipping, updates live while you design, before any contact form.
Five to seven business days, all in, from approval to arrival. Rush exists for real deadlines and gets an honest yes or no up front.
Design help is included free. Whatever you have, a napkin sketch, a faded shirt photo, a sentence, becomes a print-ready proof from a real designer within 24 hours.
Large orders are the specialty, not the exception: hundreds of mixed-size pieces, roster-counted boxes, one accountable contact.
Extended sizes carry a flat per-piece add: $6 when the order is under 25 pieces, $4 once it reaches 25. The estimate in the Design Lab applies it for you.
More answers on the full FAQ page.
The Merrill coverage page shows the full picture, dtg and dtf printing statewide zooms out, and the service page covers the method itself. Other services in Merrill: Screen Printing, Embroidery, Sublimation, Banners and Signs, Custom Design.
Free art proof in 24 hours. Nothing prints until you approve it. Pack pricing published, no surprises.