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Custom shirt printing in Merrill, WI.

Custom apparel delivered to Merrill, Wisconsin in 5 to 7 business days. Low 10 piece minimum, free design help, pack pricing published up front.

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Custom shirts delivered to Merrill

Crews in Merrill order from us the same way the big-city ones do: published pack pricing, free design help, and a written proof before a single shirt prints.

Census numbers put Merrill at about 9,100 people on 7.5 square miles of Wisconsin, all of it covered by the same tracked shipping. Nearby crews are already in the coverage circle, with Maine, WI (9 mi), Wausau, WI (15 mi), Rib Mountain, WI (18 mi) sharing the identical pack rates and timelines. For the military community, Fort McCoy sits about 102 miles away, well inside our normal unit-order routes.

The Wisconsin military community orders here too: unit and family gear for Fort McCoy, plus every recruiter, Guard unit, and veteran org chapter around Merrill.

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Pick your service in Merrill

Screen Printing

The workhorse method: thick ink, bulk pricing, hundreds of washes.

Embroidery

Digitized in-house so small text stays sharp on caps and chest logos.

DTG and DTF Printing

No screens, no setup fee: full-color small runs from 10 pieces.

Sublimation

The all-over method: dye becomes part of the polyester itself.

Banners and Signs

Homecoming banners and event signage built for outdoors.

Custom Design

A real designer builds your art before anything prints.

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What Merrill orders most

HOA, civic, and community events

Volunteer shirts and festival gear for the days the whole community shows up. Youth and adult cuts run side by side in the same pack at the same price structure.

Church and service group shirts

Mission trip tees and congregation gear at pack rates a committee can approve. Deadlines get treated like formation times, not suggestions.

Runs, tournaments, and fundraisers

5K tees, tournament shirts, and memorial fundraiser runs delivered before event day. Every price is published before you talk to a person, so the budget math happens on your terms.

Youth sports and booster gear

Team shirts, fan tees, and booster fundraisers with youth and adult sizes mixed in one pack. Rush timelines get quoted honestly. If we cannot hit the date, we say so before you pay a cent.

School spirit wear

PTA runs, field day tees, and club shirts proofed free and priced by the pack before the order form goes home. Reorders match the first run exactly because we keep your art and specs on file.

Small business and crew apparel

Uniform tees, embroidered caps and polos, and workwear that survives the job. Reorders match the first run exactly because we keep your art and specs on file.

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Why order from a shop built for the military community

The shop runs on habits borrowed from the people we serve: accountability by name, honest reporting, and deadlines that do not slide. Merrill customers feel the difference on the first order.

Part of the job is refusing bad orders. When the art, the garment, or the date is wrong, saying so before you pay is the service.

No sales call needed to get a number.

Ninety seconds in the Design Lab gets you a complete number: garment, print, sizes, upcharges, and shipping, all before any contact form.

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What to print it on

Start from the garment and the rest follows. Among Merrill customers, these three blanks carry most of the orders, each designable online on its real photos.

Crewneck Sweatshirt

For big front art, nothing beats this 8.0oz crew with its uninterrupted printing field. Mixed sizes and colors in one run are standard here, not a special request.

Essential Light Tee

The budget workhorse for big runs. 4.5oz light ringspun cotton that keeps a 100 piece order affordable, from $12 a shirt at volume with the front print included. If a design will not print well at the size you want, you hear that before money changes hands.

Classic Cotton Tee

The standard. 5.3oz heavy cotton in more than 80 colors including military green, sand, and every heather. Holds shape wash after wash. A real designer, not an upload widget, checks every file before it goes near production.

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From rough idea to press-ready

The gap between what you have and what a press needs is our designers job to close, free with any order. Whatever the starting point, the output is the same: clean vectors, correct insignia, a proof within 24 hours, and unlimited revisions until you approve it in writing. Only then does anything print.

The Design Lab offers the self-serve path, with your art positioned on real product photos and the total priced as you go.

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What it costs

Start the budget from the real numbers: published light cotton tee packs, front print built into every figure Merrill customers see.

QuantityPack pricePer shirtShippingAdd back print
Pack of 10$180$18 ea$18$4 ea
Pack of 15$250$16.67 ea$18$4 ea
Pack of 20$320$16 ea$20.99$4 ea
Pack of 25$375$15 ea$20.99$3 ea
Pack of 50$700$14 ea$22.99$2 ea
Pack of 100$1200$12 eaFREE$2 ea

Beyond the table, the only extras are per-piece and public: back prints at the listed rate stepping down to $3 then $2, oversized fronts at $3 dropping to $2, and 2XL-plus at $6 dropping to $4. The Design Lab does this arithmetic for you in real time.

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How it works, start to finish

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Brief

Send the idea through the quote form or build it yourself in the Design Lab. A napkin sketch photographed on a phone counts, our designers have built full unit runs from less.

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Proof

One day later the proof is in your inbox: your art, your garment, your colors, at true print scale. Revisions never cost a cent.

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Approve

Nothing goes to press until you approve the proof in writing. What you sign off on is exactly what prints, that is the whole point of the proof.

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Print and ship

Standard turnaround is 5 to 7 business days from approval to doorstep, with rush available when the calendar demands it.

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Reorder

Your art and specs stay on file, so reorders match the first run exactly, down to the ink.

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Shipping and turnaround

Production plus shipping to Merrill addresses runs 5 to 7 business days standard, tracked the whole way. Shipping is free at 100 pieces and flat rated below that, exactly as shown in the pricing table above.

Orders ship boxed and counted against your size roster, with tracking sent the day they leave. If anything arrives short or damaged, photograph it and send it over, and we correct it at our cost.

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Common questions

How long does shipping take?

Count 5 to 7 business days from approval to doorstep, production included. Tighter date? Ask about rush and you get a straight answer before paying.

Do you help with the design?

Included with every order: a designer turns whatever you send into print-ready art, proofs it within 24 hours, and revises free until approved.

Can you handle a large order for your Merrill group?

Large runs are the core business: hundreds of pieces, mixed sizes, multiple colors, one named contact who owns it from first proof to the delivery scan.

How do 2XL and larger sizes work?

Simple math: 2XL and up cost $6 more per piece on small orders and $4 more per piece from 25 pieces. No other size fees exist, and the Design Lab totals it live.

What is your return policy?

There are no returns on custom orders; once printed, the work is final. That is exactly why production never starts without your written approval of a free proof, and why the size roster deserves a second look before you submit.

Is there a minimum order?

Our minimum is 10 pieces. Packs for your Merrill group begin at 10, the per piece price falls as the count climbs, and shipping goes free at 100.

More answers on the full FAQ page.

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Keep exploring

The next towns over, Maine (9 mi), Wausau (15 mi), Rib Mountain (18 mi), order here too. Browse the rest of Wisconsin, jump to the complete town list, or take your design straight into the Design Lab.

Your quote, back within one business day

A designer proofs your art free within 24 hours, and production waits for your written approval. Every pack price is already published.