From single pieces to full crew runs, Powder Horn gets printed in full color gear with honest pricing and a 5 to 7 day door-to-door timeline.
Powder Horn crews order printed in full color gear from us because the numbers are public and the process is simple: free design help, a written proof within 24 hours, and delivery to any Powder Horn address in 5 to 7 business days.
From one end of Powder Horn to the other, 1.9 square miles, the shipping promise does not change: 5 to 7 business days, tracked. The same run covers the neighboring communities too: Big Horn, WY (1 mi), Sheridan, WY (7 mi), Story, WY (9 mi) all order from the same shop at the same published pricing. The closest major installation is Ellsworth Air Force Base, roughly 190 miles out, and unit orders from there run through this same process daily.
No storefront visit required. Send a rough idea or finished art, a real designer builds the proof at no charge, and the finished gear ships straight to Powder Horn.
Because Big Horn sits only 1 miles from Powder Horn, joint orders across town lines are common here: one proof, one pack price, two delivery stops if needed.
Retirement, promotion, and gift runs turned around fast. Ask for the honest option and you get it, even when it is the cheaper one.
The small batch is a first-class order here: 10 piece minimum, no screen fees, full color. We handle the art, the sizing spread, and the deadline. You handle handing them out.
Photo shirts reproduce the actual photograph, and memorial timelines get priority. Start from a napkin sketch if that is what you have. Turning rough into print ready is the job.
Gradients, photos, and complex art with no per-color charges. Deadlines get treated like formation times, not suggestions.
Test a design with 10 pieces before committing to a 100-piece screen print run. We handle the art, the sizing spread, and the deadline. You handle handing them out.
Every shirt in the box can carry different art at the same per-piece rate. Every price is published before you talk to a person, so the budget math happens on your terms.
We print for units, veterans, and military families every day, and the discipline transfers. Powder horn customers get straight answers on dates, a named person on their order, and work we would put our own name on.
The same discipline applies inward: an unrealistic date or a design that will not print well gets flagged before you commit, not explained after.
The Design Lab puts your art on the real garment, takes your size counts, and totals the whole order, shipping included, without asking who you are.
Start from the garment and the rest follows. Among Powder Horn customers, these three blanks carry most of the orders, each designable online on its real photos.
The reliable choice for photo prints and memorial pieces, with 80 plus colors to match any design. The second order takes two minutes because the first one is archived down to the thread color.
The boxy 7.5oz cut made for oversized color, front and back. Packs mix garment colors freely, so squads, shifts, or grade levels can each get their own.
Full-color DTG on this garment-dyed 6.1oz blank passes for retail merchandise. Deadlines get treated like formation times, not suggestions.
Design help is not an upsell here, it is how orders start. Describe the concept in a sentence, attach whatever reference you have, and within 24 hours a real designer returns a proof drawn as clean vectors, era-correct where it matters. Revisions cost nothing and continue until the proof is right, and your written approval is the only thing that sends it to production.
The Design Lab is there when you want to drive: upload, place, and price the design yourself on the exact garment we print.
Start the budget from the real numbers: published light cotton tee packs, front print built into every figure Powder Horn customers see.
| Order size | Pack total | Cost per piece | Freight | Back side |
|---|---|---|---|---|
| Pack of 10 | $180 | $18 ea | $18 | $4 ea |
| Pack of 15 | $250 | $16.67 ea | $18 | $4 ea |
| Pack of 20 | $320 | $16 ea | $20.99 | $4 ea |
| Pack of 25 | $375 | $15 ea | $20.99 | $3 ea |
| Pack of 50 | $700 | $14 ea | $22.99 | $2 ea |
| Pack of 100 | $1200 | $12 ea | FREE | $2 ea |
Options price per piece: back prints at the listed rate (falling to $3 at 25 and $2 at 50), oversized full-body fronts at $3 under 25 pieces or $2 above, and 2XL-plus sizes at $6 under 25 pieces or $4 above. Every heavier garment keeps this same pack shape at its own numbers, and the Design Lab totals it live while you build.
Kick it off however suits you: describe the concept in the quote form or drop your art straight into the Design Lab. Polish is not required at this stage.
Twenty-four hours gets you a designer-built proof on the exact blank you chose. Iterate freely until it is right.
The press does not move without your written yes. It is the single checkpoint that makes the no-returns policy fair.
From approval, count 5 to 7 business days to your door. If the event is sooner, ask about rush and get a straight yes or no.
Your art and specs stay on file, so reorders match the first run exactly, down to the ink.
Count 5 to 7 business days, production included, for tracked delivery to Powder Horn addresses. At 100 pieces shipping costs nothing; under that, the flat rates in the table are the whole story.
Every box leaves counted, tracked, and matched to your roster. Shortages and shipping damage are on us to fix, fast, because delivery day is the only day the customer remembers.
Send whatever exists. Vectors print perfectly, high resolution PNGs print clean, and anything below that gets redrawn free by the design team before it goes near a press.
Deployed addresses are first-class here: APO and FPO ship on the standard timeline, right alongside all 50 states.
Yes. The Design Lab shows live pack pricing, back print costs, size upcharges, and shipping as you build your design.
The standard clock is 5 to 7 business days covering both production and delivery. Many orders can run faster; name the date and we will confirm or decline honestly.
Yes, and it costs nothing with your order. Send a sketch, an old logo, or just the idea, and a designer sends a print ready proof within 24 hours.
Large runs are the core business: hundreds of pieces, mixed sizes, multiple colors, one named contact who owns it from first proof to the delivery scan.
More answers on the full FAQ page.
See everything we deliver to Powder Horn, browse dtg and dtf printing across Wyoming, or read the full dtg and dtf printing service page. Other services in Powder Horn: Screen Printing, Embroidery, Sublimation, Banners and Signs, Custom Design.
Proofs are free and fast, approvals are in writing, and the price you calculated is the price you pay.