Custom printed in full color gear for Thornwood businesses, schools, teams, churches, and crews. Proofs in 24 hours, delivered in 5 to 7 days.
Thornwood crews order printed in full color gear from us because the numbers are public and the process is simple: free design help, a written proof within 24 hours, and delivery to any Thornwood address in 5 to 7 business days.
From one end of Thornwood to the other, 1.1 square miles, the shipping promise does not change: 5 to 7 business days, tracked. If your people are spread out, that is fine: Pleasantville, NY (1 mi), Hawthorne, NY (1 mi), Chappaqua, NY (3 mi) sit close enough that one order can outfit all of them. The closest major installation is West Point, roughly 21 miles out, and unit orders from there run through this same process daily.
Nothing here needs a storefront. Art goes in by phone or upload, a designer proofs it free, and the shipment lands in Thornwood counted against your roster.
Because Pleasantville sits only 1 miles from Thornwood, joint orders across town lines are common here: one proof, one pack price, two delivery stops if needed.
Different art per shirt in the same order, priced per piece. Youth and adult cuts run side by side in the same pack at the same price structure.
When the retirement is Friday, rush printing exists for exactly this. Ask for the honest option and you get it, even when it is the cheaper one.
The small batch is a first-class order here: 10 piece minimum, no screen fees, full color. We handle the art, the sizing spread, and the deadline. You handle handing them out.
Photographs print exactly as shot, handled with the care these orders deserve. Youth and adult cuts run side by side in the same pack at the same price structure.
Gradients, photos, and complex art with no per-color charges. The second order takes two minutes because the first one is archived down to the thread color.
Test a design with 10 pieces before committing to a 100-piece screen print run. Reorders match the first run exactly because we keep your art and specs on file.
We print for units, veterans, and military families every day, and the discipline transfers. Thornwood customers get straight answers on dates, a named person on their order, and work we would put our own name on.
It also means we say no when we should. If a design will not print well at the size you want, or a date cannot be hit, you hear it before you spend money, not after.
The Design Lab puts your art on the real garment, takes your size counts, and totals the whole order, shipping included, without asking who you are.
Start from the garment and the rest follows. Among Thornwood customers, these three blanks carry most of the orders, each designable online on its real photos.
A 7.5oz boxy streetwear blank built for oversized full color hits front and back. If a design will not print well at the size you want, you hear that before money changes hands.
Full-color DTG on this garment-dyed 6.1oz blank passes for retail merchandise. One point of contact owns your order from first proof to delivery confirmation.
Photo and memorial prints land on this blank most often, matched from its 80-color range. Deadlines get treated like formation times, not suggestions.
Design help is not an upsell here, it is how orders start. Describe the concept in a sentence, attach whatever reference you have, and within 24 hours a real designer returns a proof drawn as clean vectors, era-correct where it matters. Revisions cost nothing and continue until the proof is right, and your written approval is the only thing that sends it to production.
The Design Lab is there when you want to drive: upload, place, and price the design yourself on the exact garment we print.
Here is what Thornwood customers actually pay, starting from our light cotton tee. Every price includes a standard front print, and the number only moves down as the pack gets bigger.
| Order size | Pack total | Cost per piece | Freight | Back side |
|---|---|---|---|---|
| 10 pieces | $180 | $18 ea | $18 | $4 ea |
| 15 pieces | $250 | $16.67 ea | $18 | $4 ea |
| 20 pieces | $320 | $16 ea | $20.99 | $4 ea |
| 25 pieces | $375 | $15 ea | $20.99 | $3 ea |
| 50 pieces | $700 | $14 ea | $22.99 | $2 ea |
| 100 pieces | $1200 | $12 ea | FREE | $2 ea |
Beyond the table, the only extras are per-piece and public: back prints at the listed rate stepping down to $3 then $2, oversized fronts at $3 dropping to $2, and 2XL-plus at $6 dropping to $4. The Design Lab does this arithmetic for you in real time.
Send the idea through the quote form or build it yourself in the Design Lab. A napkin sketch photographed on a phone counts, our designers have built full unit runs from less.
A real designer, not an algorithm, sends your proof within 24 hours. You change it as many times as it takes to be right.
The press does not move without your written yes. It is the single checkpoint that makes the no-returns policy fair.
From approval, count 5 to 7 business days to your door. If the event is sooner, ask about rush and get a straight yes or no.
Everything about the run gets archived, which turns every future reorder into a one-line email.
The timeline to Thornwood addresses is fixed and published: 5 to 7 business days door to door, production included. Shipping rates are flat, visible in the table, and free from 100 pieces.
Every box leaves counted, tracked, and matched to your roster. Shortages and shipping damage are on us to fix, fast, because delivery day is the only day the customer remembers.
Deployed addresses are first-class here: APO and FPO ship on the standard timeline, right alongside all 50 states.
Yes. The Design Lab shows live pack pricing, back print costs, size upcharges, and shipping as you build your design.
Five to seven business days, all in, from approval to arrival. Rush exists for real deadlines and gets an honest yes or no up front.
Design help is included free. Whatever you have, a napkin sketch, a faded shirt photo, a sentence, becomes a print-ready proof from a real designer within 24 hours.
Yes. Runs in the hundreds of pieces with mixed sizes and colors are our normal work, managed by one point of contact from proof to delivery.
The extended-size rule fits in one line: add $6 per piece below 25 total, $4 per piece at 25 or more. The Design Lab applies it automatically.
Finality is the nature of custom work: no returns once it prints. Your protections live earlier in the process, in the free proof and the written approval that nothing skips.
More answers on the full FAQ page.
The Thornwood coverage page shows the full picture, dtg and dtf printing statewide zooms out, and the service page covers the method itself. Other services in Thornwood: Screen Printing, Embroidery, Sublimation, Banners and Signs, Custom Design.
Free art proof in 24 hours. Nothing prints until you approve it. Pack pricing published, no surprises.