Custom printed in full color gear for Tunnel City businesses, schools, teams, churches, and crews. Proofs in 24 hours, delivered in 5 to 7 days.
Tunnel City crews order printed in full color gear from us because the numbers are public and the process is simple: free design help, a written proof within 24 hours, and delivery to any Tunnel City address in 5 to 7 business days.
All 0.3 square miles of Tunnel City sit inside our normal delivery map, tracked door to door. The same run covers the neighboring communities too: Tomah, WI (4 mi), Warrens, WI (9 mi), Wyeville, WI (9 mi) all order from the same shop at the same published pricing. For the military community, Fort McCoy sits about 13 miles away, well inside our normal unit-order routes.
No storefront visit required. Send a rough idea or finished art, a real designer builds the proof at no charge, and the finished gear ships straight to Tunnel City.
Because Tomah sits only 4 miles from Tunnel City, joint orders across town lines are common here: one proof, one pack price, two delivery stops if needed.
Memorial pieces print photo-true and move to the front of the schedule. What you approve in writing is what ships. That rule has no exceptions.
Complex art prints as designed: no color counting, no separations, no upcharge. Youth and adult cuts run side by side in the same pack at the same price structure.
Small batches derisk merch: print ten, sell ten, then commit big. Rush timelines get quoted honestly. If we cannot hit the date, we say so before you pay a cent.
Every shirt in the box can carry different art at the same per-piece rate. Rush timelines get quoted honestly. If we cannot hit the date, we say so before you pay a cent.
Retirement, promotion, and gift runs turned around fast. We handle the art, the sizing spread, and the deadline. You handle handing them out.
The small batch is a first-class order here: 10 piece minimum, no screen fees, full color. Start from a napkin sketch if that is what you have. Turning rough into print ready is the job.
We built this company on a simple standard: print it like the name on it matters. For Tunnel City customers, that means honest timelines, real proofs, and no excuses on delivery day.
It also means we say no when we should. If a design will not print well at the size you want, or a date cannot be hit, you hear it before you spend money, not after.
The Design Lab puts your art on the real garment, takes your size counts, and totals the whole order, shipping included, without asking who you are.
Start from the garment and the rest follows. Among Tunnel City customers, these three blanks carry most of the orders, each designable online on its real photos.
Eighty colors deep, this is the dependable canvas for photographic and memorial work. One point of contact owns your order from first proof to delivery confirmation.
A 7.5oz boxy streetwear blank built for oversized full color hits front and back. One point of contact owns your order from first proof to delivery confirmation.
The premium pairing: washed heavyweight cotton plus full-color DTG equals shelf-ready product. A real designer, not an upload widget, checks every file before it goes near production.
Design help is not an upsell here, it is how orders start. Describe the concept in a sentence, attach whatever reference you have, and within 24 hours a real designer returns a proof drawn as clean vectors, era-correct where it matters. Revisions cost nothing and continue until the proof is right, and your written approval is the only thing that sends it to production.
The Design Lab is there when you want to drive: upload, place, and price the design yourself on the exact garment we print.
The table below is the actual price list Tunnel City customers order from, light cotton tee, front print included, no asterisks.
| Pieces | Total | Each | Ship | Back print add |
|---|---|---|---|---|
| 10 pieces | $180 | $18 ea | $18 | $4 ea |
| 15 pieces | $250 | $16.67 ea | $18 | $4 ea |
| 20 pieces | $320 | $16 ea | $20.99 | $4 ea |
| 25 pieces | $375 | $15 ea | $20.99 | $3 ea |
| 50 pieces | $700 | $14 ea | $22.99 | $2 ea |
| 100 pieces | $1200 | $12 ea | FREE | $2 ea |
Three add-ons exist and all are flat per piece: the back print at the table rate ($3 from 25 pieces, $2 from 50), the oversized front at $3 or $2 depending on quantity, and extended sizes at $6 or $4. Nothing else gets added. The Design Lab applies every rule automatically, and the written quote confirms the total before anything is charged.
Two doors in: the quote form if you want a person on it immediately, or the Design Lab if you want to see it on the garment first. Either way, unfinished ideas are the expected input.
One day later the proof is in your inbox: your art, your garment, your colors, at true print scale. Revisions never cost a cent.
Your written approval is the gate. Until it exists, nothing prints; once it exists, exactly that design prints.
Five to seven business days covers printing and delivery. Tight timeline? Rush gets a truthful quote, not a hopeful one.
The specs live in our archive permanently: same art, same colors, same result, on demand.
Production plus shipping to Tunnel City addresses runs 5 to 7 business days standard, tracked the whole way. Shipping is free at 100 pieces and flat rated below that, exactly as shown in the pricing table above.
The roster is the packing list: every size counted into the box, tracking issued at pickup, and any shortage or transit damage made right at our cost without argument.
There are no returns on custom orders; once printed, the work is final. That is exactly why production never starts without your written approval of a free proof, and why the size roster deserves a second look before you submit.
The minimum order is 10 pieces. Your tunnel city crew can order ten today and a hundred next month; the packs just make each piece cheaper as the count grows.
Send whatever exists. Vectors print perfectly, high resolution PNGs print clean, and anything below that gets redrawn free by the design team before it goes near a press.
Deployed addresses are first-class here: APO and FPO ship on the standard timeline, right alongside all 50 states.
Yes, and without giving up your email: the Design Lab keeps the complete total, packs to shipping, on screen while you design.
Five to seven business days, all in, from approval to arrival. Rush exists for real deadlines and gets an honest yes or no up front.
More answers on the full FAQ page.
Zoom out to dtg and dtf printing across Wisconsin, back to the Tunnel City hub, or into the dtg and dtf printing deep dive. Other services in Tunnel City: Screen Printing, Embroidery, Sublimation, Banners and Signs, Custom Design.
Free art proof in 24 hours. Nothing prints until you approve it. Pack pricing published, no surprises.