Custom printed in full color gear for Washburn businesses, schools, teams, churches, and crews. Proofs in 24 hours, delivered in 5 to 7 days.
Washburn crews order printed in full color gear from us because the numbers are public and the process is simple: free design help, a written proof within 24 hours, and delivery to any Washburn address in 5 to 7 business days.
Census numbers put Washburn at about 2,000 people on 3.9 square miles of Wisconsin, all of it covered by the same tracked shipping. Nearby crews are already in the coverage circle, with Bayfront, WI (6 mi), Ashland, WI (7 mi), Diaperville, WI (10 mi) sharing the identical pack rates and timelines. The closest major installation is Camp Ripley, roughly 172 miles out, and unit orders from there run through this same process daily.
The whole process runs remote: rough idea in, free designer-built proof back, written approval, and finished gear delivered to Washburn.
A typical week of dtg and dtf printing orders from this corner of Wisconsin mixes Washburn crews with neighbors like Bayfront, 6 miles over, all running through the same designer, the same proof cycle, and the same tracked delivery.
Prove the design at 10 pieces, then scale the winner into a screen-printed hundred. Every price is published before you talk to a person, so the budget math happens on your terms.
Every shirt in the box can carry different art at the same per-piece rate. Deadlines get treated like formation times, not suggestions.
Gift and ceremony runs on compressed timelines, quoted honestly. The second order takes two minutes because the first one is archived down to the thread color.
A 10 piece run prints at published pack pricing, in full color, with zero setup. Every price is published before you talk to a person, so the budget math happens on your terms.
Photographs print exactly as shot, handled with the care these orders deserve. Start from a napkin sketch if that is what you have. Turning rough into print ready is the job.
Complex art prints as designed: no color counting, no separations, no upcharge. Ask for the honest option and you get it, even when it is the cheaper one.
The shop runs on habits borrowed from the people we serve: accountability by name, honest reporting, and deadlines that do not slide. Washburn customers feel the difference on the first order.
Honesty runs in both directions here. A doomed timeline or a design that will disappoint gets called out early, with an alternative attached.
Upload art or add text in the Design Lab, set sizes and quantities, and the full estimate, shipping included, is on screen before you give anyone your email.
Start from the garment and the rest follows. Among Washburn customers, these three blanks carry most of the orders, each designable online on its real photos.
Full-color DTG on this garment-dyed 6.1oz blank passes for retail merchandise. The second order takes two minutes because the first one is archived down to the thread color.
Photo and memorial prints land on this blank most often, matched from its 80-color range. One point of contact owns your order from first proof to delivery confirmation.
Streetwear proportions and max weight, ready for big full-color prints on both sides. Mixed sizes and colors in one run are standard here, not a special request.
Design help is not an upsell here, it is how orders start. Describe the concept in a sentence, attach whatever reference you have, and within 24 hours a real designer returns a proof drawn as clean vectors, era-correct where it matters. Revisions cost nothing and continue until the proof is right, and your written approval is the only thing that sends it to production.
The Design Lab is there when you want to drive: upload, place, and price the design yourself on the exact garment we print.
Budget planning for Washburn customers starts with real numbers. This is our light cotton tee pack pricing with the front print already included.
| Order size | Pack total | Cost per piece | Freight | Back side |
|---|---|---|---|---|
| 10 pieces | $180 | $18 ea | $18 | $4 ea |
| 15 pieces | $250 | $16.67 ea | $18 | $4 ea |
| 20 pieces | $320 | $16 ea | $20.99 | $4 ea |
| 25 pieces | $375 | $15 ea | $20.99 | $3 ea |
| 50 pieces | $700 | $14 ea | $22.99 | $2 ea |
| 100 pieces | $1200 | $12 ea | FREE | $2 ea |
Beyond the table, the only extras are per-piece and public: back prints at the listed rate stepping down to $3 then $2, oversized fronts at $3 dropping to $2, and 2XL-plus at $6 dropping to $4. The Design Lab does this arithmetic for you in real time.
Send the idea through the quote form or build it yourself in the Design Lab. A napkin sketch photographed on a phone counts, our designers have built full unit runs from less.
The proof arrives inside a day, drawn at print size on your chosen garment and color. Change anything, as often as needed, at no cost.
The press does not move without your written yes. It is the single checkpoint that makes the no-returns policy fair.
Five to seven business days covers printing and delivery. Tight timeline? Rush gets a truthful quote, not a hopeful one.
Your art and specs stay on file, so reorders match the first run exactly, down to the ink.
Every order ships tracked to Washburn addresses with standard production plus shipping at 5 to 7 business days. Free shipping kicks in at 100 pieces, and pack shipping rates below that are published, not surprises at checkout.
Boxes get counted twice against the roster before they seal, and the tracking number reaches you the day of pickup. Damage or shortage claims are our expense and our rush.
Yes. Runs in the hundreds of pieces with mixed sizes and colors are our normal work, managed by one point of contact from proof to delivery.
Extended sizes carry a flat per-piece add: $6 when the order is under 25 pieces, $4 once it reaches 25. The estimate in the Design Lab applies it for you.
Finality is the nature of custom work: no returns once it prints. Your protections live earlier in the process, in the free proof and the written approval that nothing skips.
Our minimum is 10 pieces. Packs for your Washburn crew begin at 10, the per piece price falls as the count climbs, and shipping goes free at 100.
File quality is our problem, not yours: vectors are ideal, 300 DPI PNGs work, and weak files get redrawn at no charge.
Yes. We ship to all 50 states and to APO and FPO addresses for deployed and overseas service members.
More answers on the full FAQ page.
Zoom out to dtg and dtf printing across Wisconsin, back to the Washburn hub, or into the dtg and dtf printing deep dive. Other services in Washburn: Screen Printing, Embroidery, Sublimation, Banners and Signs, Custom Design.
Free art proof in 24 hours. Nothing prints until you approve it. Pack pricing published, no surprises.