Custom printed in full color gear for Zion businesses, schools, teams, churches, and crews. Proofs in 24 hours, delivered in 5 to 7 days.
Zion crews order printed in full color gear from us because the numbers are public and the process is simple: free design help, a written proof within 24 hours, and delivery to any Zion address in 5 to 7 business days.
Zion is home to about 24,000 people across 9.9 square miles, and every one of those addresses is inside our standard 5 to 7 day delivery window. The same run covers the neighboring communities too: Beach Park, IL (2 mi), Winthrop Harbor, IL (2 mi), Wadsworth, IL (4 mi) all order from the same shop at the same published pricing. The closest major installation is Naval Station Great Lakes, roughly 10 miles out, and unit orders from there run through this same process daily.
No storefront visit required. Send a rough idea or finished art, a real designer builds the proof at no charge, and the finished gear ships straight to Zion.
Because Beach Park sits only 2 miles from Zion, joint orders across town lines are common here: one proof, one pack price, two delivery stops if needed.
One order, many designs: DTG does not care that each shirt is unique. What you approve in writing is what ships. That rule has no exceptions.
Gift and ceremony runs on compressed timelines, quoted honestly. Nobody chases an order here. Your contact tells you where it stands before you have to ask.
A 10 piece run prints at published pack pricing, in full color, with zero setup. Start from a napkin sketch if that is what you have. Turning rough into print ready is the job.
Photographs print exactly as shot, handled with the care these orders deserve. The second order takes two minutes because the first one is archived down to the thread color.
Complex art prints as designed: no color counting, no separations, no upcharge. We handle the art, the sizing spread, and the deadline. You handle handing them out.
Test a design with 10 pieces before committing to a 100-piece screen print run. Packs mix garment colors freely, so squads, shifts, or grade levels can each get their own.
The shop runs on habits borrowed from the people we serve: accountability by name, honest reporting, and deadlines that do not slide. Zion customers feel the difference on the first order.
It also means we say no when we should. If a design will not print well at the size you want, or a date cannot be hit, you hear it before you spend money, not after.
Ninety seconds in the Design Lab gets you a complete number: garment, print, sizes, upcharges, and shipping, all before any contact form.
Garment choice makes or breaks the order. These are the blanks Zion customers pick most, all designable online on real product photos.
Eighty colors deep, this is the dependable canvas for photographic and memorial work. The second order takes two minutes because the first one is archived down to the thread color.
Streetwear proportions and max weight, ready for big full-color prints on both sides. Start from a napkin sketch if that is what you have. Turning rough into print ready is the job.
The premium pairing: washed heavyweight cotton plus full-color DTG equals shelf-ready product. Deadlines get treated like formation times, not suggestions.
Every order includes the design team. They rescue low-resolution logos, invent art from plain descriptions, and keep insignia and period typography accurate when the concept demands it. Twenty-four hours after you send the idea, the proof is in your inbox; as many revisions as it takes come free, and your written sign-off is what starts the presses.
Or open the Design Lab and lay the design out yourself, priced in real time on the exact blank.
Budget planning for Zion customers starts with real numbers. This is our light cotton tee pack pricing with the front print already included.
| Order size | Pack total | Cost per piece | Freight | Back side |
|---|---|---|---|---|
| 10 pack | $180 | $18 ea | $18 | $4 ea |
| 15 pack | $250 | $16.67 ea | $18 | $4 ea |
| 20 pack | $320 | $16 ea | $20.99 | $4 ea |
| 25 pack | $375 | $15 ea | $20.99 | $3 ea |
| 50 pack | $700 | $14 ea | $22.99 | $2 ea |
| 100 pack | $1200 | $12 ea | FREE | $2 ea |
Options price per piece: back prints at the listed rate (falling to $3 at 25 and $2 at 50), oversized full-body fronts at $3 under 25 pieces or $2 above, and 2XL-plus sizes at $6 under 25 pieces or $4 above. Every heavier garment keeps this same pack shape at its own numbers, and the Design Lab totals it live while you build.
Two doors in: the quote form if you want a person on it immediately, or the Design Lab if you want to see it on the garment first. Either way, unfinished ideas are the expected input.
A real designer, not an algorithm, sends your proof within 24 hours. You change it as many times as it takes to be right.
You approve in writing before production starts. No surprises at the box opening, because you already saw the shirt.
Approval to doorstep runs 5 to 7 business days as the default, faster when rush is booked and honestly refused when it cannot be.
The specs live in our archive permanently: same art, same colors, same result, on demand.
Every order ships tracked to Zion addresses with standard production plus shipping at 5 to 7 business days. Free shipping kicks in at 100 pieces, and pack shipping rates below that are published, not surprises at checkout.
Every box leaves counted, tracked, and matched to your roster. Shortages and shipping damage are on us to fix, fast, because delivery day is the only day the customer remembers.
Large runs are the core business: hundreds of pieces, mixed sizes, multiple colors, one named contact who owns it from first proof to the delivery scan.
Simple math: 2XL and up cost $6 more per piece on small orders and $4 more per piece from 25 pieces. No other size fees exist, and the Design Lab totals it live.
Finality is the nature of custom work: no returns once it prints. Your protections live earlier in the process, in the free proof and the written approval that nothing skips.
The minimum order is 10 pieces. Your zion crew can order ten today and a hundred next month; the packs just make each piece cheaper as the count grows.
Vector files such as AI, SVG, EPS, and PDF are ideal. A 300 DPI PNG with a transparent background also prints clean. If all you have is a screenshot, we redraw it free.
Yes, APO and FPO delivery is standard here, not an exception, and every state in the country ships the same way.
That is the point of the Design Lab: the complete number, packs, back prints, size upcharges, shipping, updates live while you design, before any contact form.
More answers on the full FAQ page.
See everything we deliver to Zion, browse dtg and dtf printing across Illinois, or read the full dtg and dtf printing service page. Other services in Zion: Screen Printing, Embroidery, Sublimation, Banners and Signs, Custom Design.
Proofs are free and fast, approvals are in writing, and the price you calculated is the price you pay.