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Sublimation in Zion, IL.

Custom sublimated gear for Zion businesses, schools, teams, churches, and crews. Proofs in 24 hours, delivered in 5 to 7 days.

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Sublimation delivered to Zion

Zion crews order sublimated gear from us because the numbers are public and the process is simple: free design help, a written proof within 24 hours, and delivery to any Zion address in 5 to 7 business days.

Census numbers put Zion at about 24,000 people on 9.9 square miles of Illinois, all of it covered by the same tracked shipping. If your people are spread out, that is fine: Beach Park, IL (2 mi), Winthrop Harbor, IL (2 mi), Wadsworth, IL (4 mi) sit close enough that one order can outfit all of them. The closest major installation is Naval Station Great Lakes, roughly 10 miles out, and unit orders from there run through this same process daily.

The whole process runs remote: rough idea in, free designer-built proof back, written approval, and finished gear delivered to Zion.

Because Beach Park sits only 2 miles from Zion, joint orders across town lines are common here: one proof, one pack price, two delivery stops if needed.

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What Zion gets sublimated

Camo and pattern builds

Full-bleed patterns, including unit-specific camo concepts, across the entire garment. Bring a rough idea, even a phone photo of a whiteboard, and our designers make it print ready at no charge.

Flags and display pieces

Full-color polyester flags and displays for events and dedications. Deadlines get treated like formation times, not suggestions.

Custom neck labels and details

Inside-collar branding for crews building a real merch line. If a design will not print well at the size you want, you hear that before money changes hands.

All-over print jerseys

Seam-to-seam graphics that are part of the fabric, not sitting on it. We handle the art, the sizing spread, and the deadline. You handle handing them out.

Team and league kits

Full kits with personalization included, because sublimation prints it all at once. Every price is published before you talk to a person, so the budget math happens on your terms.

Performance polyester gear

Moisture-wicking blanks where the print breathes with the fabric. The second order takes two minutes because the first one is archived down to the thread color.

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Why order from a shop built for the military community

This shop exists for the military community, and it shows in how orders run. Deadlines are treated like formation times, proofs are honest instead of optimistic, and when Zion customers call, a person who owns the order answers.

Honesty runs in both directions here. A doomed timeline or a design that will disappoint gets called out early, with an alternative attached.

See your exact price in about ninety seconds.

The Design Lab puts your art on the real garment, takes your size counts, and totals the whole order, shipping included, without asking who you are.

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What to print it on

The right blank depends on budget, season, and how hard the gear will be worn. For Zion customers, these three earn their keep.

Max Heavyweight Street Tee

The widest, boxiest blank we stock, which is exactly what edge-to-edge concepts need. What you approve in writing is what ships. That rule has no exceptions.

Classic Cotton Tee

Practice kits pair sublimated names and numbers with this standard tee to stay on budget. Every price is published before you talk to a person, so the budget math happens on your terms.

Pullover Hoodie

Mix sublimated panels with stitched marks and this hoodie reads team-store retail. Bring a rough idea, even a phone photo of a whiteboard, and our designers make it print ready at no charge.

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The art department is included

Design help is not an upsell here, it is how orders start. Describe the concept in a sentence, attach whatever reference you have, and within 24 hours a real designer returns a proof drawn as clean vectors, era-correct where it matters. Revisions cost nothing and continue until the proof is right, and your written approval is the only thing that sends it to production.

The Design Lab is there when you want to drive: upload, place, and price the design yourself on the exact garment we print.

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What it costs

Budget planning for Zion customers starts with real numbers. This is our light cotton tee pack pricing with the front print already included.

PiecesTotalEachShipBack print add
Pack of 10$180$18 ea$18$4 ea
Pack of 15$250$16.67 ea$18$4 ea
Pack of 20$320$16 ea$20.99$4 ea
Pack of 25$375$15 ea$20.99$3 ea
Pack of 50$700$14 ea$22.99$2 ea
Pack of 100$1200$12 eaFREE$2 ea

Three add-ons exist and all are flat per piece: the back print at the table rate ($3 from 25 pieces, $2 from 50), the oversized front at $3 or $2 depending on quantity, and extended sizes at $6 or $4. Nothing else gets added. The Design Lab applies every rule automatically, and the written quote confirms the total before anything is charged.

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How it works, start to finish

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Brief

Start in the Design Lab on the exact garment we print, or send whatever you have through the quote form. Rough ideas are welcome, that is what the free design service is for.

02

Proof

The proof arrives inside a day, drawn at print size on your chosen garment and color. Change anything, as often as needed, at no cost.

03

Approve

The press does not move without your written yes. It is the single checkpoint that makes the no-returns policy fair.

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Print and ship

Five to seven business days covers printing and delivery. Tight timeline? Rush gets a truthful quote, not a hopeful one.

05

Reorder

Your art and specs stay on file, so reorders match the first run exactly, down to the ink.

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Shipping and turnaround

Production plus shipping to Zion addresses runs 5 to 7 business days standard, tracked the whole way. Shipping is free at 100 pieces and flat rated below that, exactly as shown in the pricing table above.

Before sealing, every carton is counted against the size roster, and tracking goes out the same day. Anything short or damaged gets replaced at our cost on an expedited timeline.

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Common questions

Can you handle a large order for your Zion crew?

Large orders are the specialty, not the exception: hundreds of mixed-size pieces, roster-counted boxes, one accountable contact.

How do 2XL and larger sizes work?

Simple math: 2XL and up cost $6 more per piece on small orders and $4 more per piece from 25 pieces. No other size fees exist, and the Design Lab totals it live.

What is your return policy?

Custom work does not come back: due to custom orders, all work is finalized and no returns are accepted. The protection is up front instead, a free proof that must be approved in writing before anything prints, so check sizing and art carefully at that stage.

Is there a minimum order?

Our minimum is 10 pieces. Packs for your Zion crew begin at 10, the per piece price falls as the count climbs, and shipping goes free at 100.

What file types work best?

File quality is our problem, not yours: vectors are ideal, 300 DPI PNGs work, and weak files get redrawn at no charge.

Do you ship to APO and FPO addresses?

Yes, APO and FPO delivery is standard here, not an exception, and every state in the country ships the same way.

More answers on the full FAQ page.

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Keep exploring

The Zion coverage page shows the full picture, sublimation statewide zooms out, and the service page covers the method itself. Other services in Zion: Screen Printing, Embroidery, DTG and DTF Printing, Banners and Signs, Custom Design.

Quote requests get answered inside one business day

Free art proof in 24 hours. Nothing prints until you approve it. Pack pricing published, no surprises.