Unit gear, PT shirts, and morale apparel for Air Force personnel at Ellsworth Air Force Base, printed by veterans and delivered to base or door in Rapid City, South Dakota.
The Rapid City area around the installation holds about 79,000 people, every address of it inside the standard 5 to 7 day window. Orders regularly split between the installation and nearby Rapid Valley, SD (5 mi), Green Valley, SD (6 mi), Colonial Pine Hills, SD (6 mi), at no difference in price or timeline.
We print for units stationed at Ellsworth Air Force Base and across the Air Force: company PT shirts, deployment and homecoming tees, ball and ceremony apparel, and morale gear your formation will actually wear. Every price includes the front print, proofs arrive within 24 hours, and nothing prints until your point of contact approves it in writing.
Orders from Ellsworth Air Force Base usually start with one person holding a rough design and a deadline. That person gets a named contact here, a proof in 24 hours, and a straight answer about the date.
Serving the military community is not a marketing line here, it is the operating system. Air force units deal with one accountable person, get dates that mean something, and receive work held to a uniform standard.
Part of the job is refusing bad orders. When the art, the garment, or the date is wrong, saying so before you pay is the service.
The workhorse method: thick ink, bulk pricing, hundreds of washes.
Thread instead of ink: caps, polos, and outerwear with permanent texture.
Photograph-grade prints from a 10 piece run up.
The all-over method: dye becomes part of the polyester itself.
Homecoming banners and event signage built for outdoors.
A real designer builds your art before anything prints.
At pack quantities this runs through the press at the best per piece price we offer, with ink laid thick enough to survive hundreds of wash cycles. Reorders match the first run exactly because we keep your art and specs on file.
Family shirt runs from 10 pieces and 4x8 photo banners for the Rapid City pier, hangar, or parade field. Return dates slip, so we print these fast and quote rush honestly.
Stitched, not printed, so it reads professional up close and survives years of wear without cracking or fading. Ask for the honest option and you get it, even when it is the cheaper one.
Single pieces and family runs handled with the care they deserve, moved to the front of the schedule when a service date demands it.
Ninety seconds in the Design Lab gets you a complete number: garment, print, sizes, upcharges, and shipping, all before any contact form.
The right blank depends on budget, season, and how hard the gear will be worn. For Air Force units, these three earn their keep.
Eighty-plus colors of 5.3oz heavy cotton, from military green to every heather, that keeps its shape through the laundry years. Deadlines get treated like formation times, not suggestions.
The clean-front fleece crew: 8.0oz, no pocket, no hood, maximum canvas for crests and block letters. Every price is published before you talk to a person, so the budget math happens on your terms.
When the count is high, this 4.5oz ringspun blank keeps the math friendly: $12 a shirt at volume, front print included. Bring a rough idea, even a phone photo of a whiteboard, and our designers make it print ready at no charge.
Finished files are welcome but never required. A faded photo, a hand sketch, or three sentences of description all become professional vector art at no charge, proofed back to you within a day. The revision count is unlimited, the approval is in writing, and production does not move an inch until that approval exists.
Hands-on types can skip the wait entirely: the Design Lab puts your art on the actual garment with the price updating live.
No mystery pricing. These are the published packs on our light cotton tee, front print included, and Ellsworth Air Force Base units watch the per piece cost fall as quantity climbs.
| Quantity | Pack price | Per shirt | Shipping | Add back print |
|---|---|---|---|---|
| 10 pack | $180 | $18 ea | $18 | $4 ea |
| 15 pack | $250 | $16.67 ea | $18 | $4 ea |
| 20 pack | $320 | $16 ea | $20.99 | $4 ea |
| 25 pack | $375 | $15 ea | $20.99 | $3 ea |
| 50 pack | $700 | $14 ea | $22.99 | $2 ea |
| 100 pack | $1200 | $12 ea | FREE | $2 ea |
Add-on pricing is deliberately boring: back print per the table (later $3, then $2), oversize front $3 or $2 by volume, extended sizes $6 or $4 by volume. That is the complete list, and the Design Lab computes it live before any quote is written.
The first step is just getting the idea out of your head: type it into the quote form or mock it up in the Design Lab, rough edges and all.
Within 24 hours you have a proof in your inbox, drawn to size, on the garment and color you picked. Revisions are unlimited and free.
You approve in writing before production starts. No surprises at the box opening, because you already saw the shirt.
Standard turnaround is 5 to 7 business days from approval to doorstep, with rush available when the calendar demands it.
Everything about the run gets archived, which turns every future reorder into a one-line email.
Everything in the process serves one outcome: gear still in the rotation years later. Inks cure at temperature so prints flex rather than crack, digitizing happens in-house so embroidery stays legible at small sizes, and blank weights run from summer-light to 7.5oz so the garment matches the use. Defects in production are remade free, no debate.
Every order ships tracked to Ellsworth Air Force Base, on base delivery points, and Rapid City addresses with standard production plus shipping at 5 to 7 business days. APO and FPO addresses ship at the same pace, so deployed elements are covered. Free shipping kicks in at 100 pieces, and pack shipping rates below that are published, not surprises at checkout.
Before sealing, every carton is counted against the size roster, and tracking goes out the same day. Anything short or damaged gets replaced at our cost on an expedited timeline.
Simple math: 2XL and up cost $6 more per piece on small orders and $4 more per piece from 25 pieces. No other size fees exist, and the Design Lab totals it live.
Due to custom orders, all work is finalized and no returns are accepted. Double check sizing and artwork before submitting your order. Every order gets a free proof first, and nothing prints until you approve it in writing.
Order ten, order fifty, order five hundred: 10 pieces is our floor, and for your unit at Ellsworth Air Force Base, bigger packs simply pull the per-piece price down.
Vector files such as AI, SVG, EPS, and PDF are ideal. A 300 DPI PNG with a transparent background also prints clean. If all you have is a screenshot, we redraw it free.
We do, at the same pace as domestic orders. Deployed and overseas service members at APO and FPO addresses are covered alongside all 50 states.
Yes, and without giving up your email: the Design Lab keeps the complete total, packs to shipping, on screen while you design.
More answers on the full FAQ page.
See everything we ship across South Dakota, browse gear for military units, or start your design in the Design Lab right now.
A designer proofs your art free within 24 hours, and production waits for your written approval. Every pack price is already published.