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Custom shirt printing in Hales Corners, WI.

Hales Corners orders custom gear here because the pricing is published, the proof is free, and delivery to Wisconsin runs 5 to 7 business days flat.

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Custom shirts delivered to Hales Corners

Crews in Hales Corners order from us the same way the big-city ones do: published pack pricing, free design help, and a written proof before a single shirt prints.

Hales Corners is home to about 7,500 people across 3.2 square miles, and every one of those addresses is inside our standard 5 to 7 day delivery window. Nearby crews are already in the coverage circle, with Greendale, WI (2 mi), Greenfield, WI (3 mi), Franklin, WI (4 mi) sharing the identical pack rates and timelines. The closest major installation is Naval Station Great Lakes, roughly 44 miles out, and unit orders from there run through this same process daily.

The Wisconsin military community orders here too: unit and family gear for Fort McCoy, plus every recruiter, Guard unit, and veteran org chapter around Hales Corners.

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Pick your service in Hales Corners

Screen Printing

The workhorse method: thick ink, bulk pricing, hundreds of washes.

Embroidery

Digitized in-house so small text stays sharp on caps and chest logos.

DTG and DTF Printing

Full color small runs from just 10 pieces.

Sublimation

The all-over method: dye becomes part of the polyester itself.

Banners and Signs

13oz vinyl banners and signs sized to be read at distance.

Custom Design

Logo cleanups, redraws, and full concepts from the in-house team.

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What Hales Corners orders most

HOA, civic, and community events

Volunteer shirts and festival gear for the days the whole community shows up. Nobody chases an order here. Your contact tells you where it stands before you have to ask.

Church and service group shirts

Service group shirts, from food drives to youth retreats, priced openly by the pack. Nobody chases an order here. Your contact tells you where it stands before you have to ask.

Runs, tournaments, and fundraisers

Race shirts and tournament gear that arrive before the starting gun, guaranteed honestly. Deadlines get treated like formation times, not suggestions.

Youth sports and booster gear

Team shirts, fan tees, and booster fundraisers with youth and adult sizes mixed in one pack. Packs mix garment colors freely, so squads, shifts, or grade levels can each get their own.

School spirit wear

Field day, clubs, and spirit weeks, all proofed free with pack pricing the treasurer can verify. We handle the art, the sizing spread, and the deadline. You handle handing them out.

Small business and crew apparel

Uniform tees, embroidered caps and polos, and workwear that survives the job. Packs mix garment colors freely, so squads, shifts, or grade levels can each get their own.

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Why order from a shop built for the military community

We print for units, veterans, and military families every day, and the discipline transfers. Hales corners customers get straight answers on dates, a named person on their order, and work we would put our own name on.

It also means we say no when we should. If a design will not print well at the size you want, or a date cannot be hit, you hear it before you spend money, not after.

No sales call needed to get a number.

Upload art or add text in the Design Lab, set sizes and quantities, and the full estimate, shipping included, is on screen before you give anyone your email.

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What to print it on

Start from the garment and the rest follows. Among Hales Corners customers, these three blanks carry most of the orders, each designable online on its real photos.

Crewneck Sweatshirt

The clean-front fleece crew: 8.0oz, no pocket, no hood, maximum canvas for crests and block letters. Mixed sizes and colors in one run are standard here, not a special request.

Essential Light Tee

When the count is high, this 4.5oz ringspun blank keeps the math friendly: $12 a shirt at volume, front print included. A real designer, not an upload widget, checks every file before it goes near production.

Classic Cotton Tee

Eighty-plus colors of 5.3oz heavy cotton, from military green to every heather, that keeps its shape through the laundry years. What you approve in writing is what ships. That rule has no exceptions.

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Bring the idea, we draw the rest

Finished files are welcome but never required. A faded photo, a hand sketch, or three sentences of description all become professional vector art at no charge, proofed back to you within a day. The revision count is unlimited, the approval is in writing, and production does not move an inch until that approval exists.

Hands-on types can skip the wait entirely: the Design Lab puts your art on the actual garment with the price updating live.

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What it costs

Start the budget from the real numbers: published light cotton tee packs, front print built into every figure Hales Corners customers see.

PiecesTotalEachShipBack print add
10 pack$180$18 ea$18$4 ea
15 pack$250$16.67 ea$18$4 ea
20 pack$320$16 ea$20.99$4 ea
25 pack$375$15 ea$20.99$3 ea
50 pack$700$14 ea$22.99$2 ea
100 pack$1200$12 eaFREE$2 ea

Back prints add per piece at the rate shown, dropping to $3 at 25 pieces and $2 at 50. Oversized full body fronts add $3 per piece under 25 pieces and $2 at 25 or more, and sizes 2XL and up add $6 each under 25 pieces or $4 each at 25 or more. Heavier garments follow the same pack structure at their own price points, all shown live in the Design Lab.

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How it works, start to finish

01

Brief

The first step is just getting the idea out of your head: type it into the quote form or mock it up in the Design Lab, rough edges and all.

02

Proof

The proof arrives inside a day, drawn at print size on your chosen garment and color. Change anything, as often as needed, at no cost.

03

Approve

Production waits for one thing only: your written sign-off on the proof. That signature is the contract for exactly what prints.

04

Print and ship

Production and shipping run 5 to 7 business days standard. Rush options exist and get quoted honestly against your date.

05

Reorder

Your art and specs stay on file, so reorders match the first run exactly, down to the ink.

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Shipping and turnaround

Every order ships tracked to Hales Corners addresses with standard production plus shipping at 5 to 7 business days. Free shipping kicks in at 100 pieces, and pack shipping rates below that are published, not surprises at checkout.

Orders ship boxed and counted against your size roster, with tracking sent the day they leave. If anything arrives short or damaged, photograph it and send it over, and we correct it at our cost.

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Common questions

Can you handle a large order for your Hales Corners group?

Large runs are the core business: hundreds of pieces, mixed sizes, multiple colors, one named contact who owns it from first proof to the delivery scan.

How do 2XL and larger sizes work?

Extended sizes carry a flat per-piece add: $6 when the order is under 25 pieces, $4 once it reaches 25. The estimate in the Design Lab applies it for you.

What is your return policy?

Due to custom orders, all work is finalized and no returns are accepted. Double check sizing and artwork before submitting your order. Every order gets a free proof first, and nothing prints until you approve it in writing.

Is there a minimum order?

The minimum order is 10 pieces. Your hales corners group can order ten today and a hundred next month; the packs just make each piece cheaper as the count grows.

What file types work best?

Best case: vector art (AI, SVG, EPS, PDF). Very good case: a 300 DPI transparent PNG. Worst case: a screenshot, which our designers redraw at no charge anyway.

Do you ship to APO and FPO addresses?

Yes. We ship to all 50 states and to APO and FPO addresses for deployed and overseas service members.

More answers on the full FAQ page.

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Keep exploring

The next towns over, Greendale (2 mi), Greenfield (3 mi), Franklin (4 mi), order here too. Browse the rest of Wisconsin, jump to the complete town list, or take your design straight into the Design Lab.

Send it today, priced by tomorrow

You will see the proof before you pay and the price before you talk to anyone. That is the whole pitch.