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Screen Printing in Hales Corners, WI.

From single pieces to full crew runs, Hales Corners gets screen printed gear with honest pricing and a 5 to 7 day door-to-door timeline.

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Screen Printing delivered to Hales Corners

The workhorse method: vibrant plastisol or water-based ink pressed through mesh, one color at a time. Best price per shirt at volume and prints that survive hundreds of washes. For Hales Corners, that comes with published pack pricing and door delivery in 5 to 7 business days.

With about 7,500 people spread over 3.2 square miles, Hales Corners gets the same flat delivery promise as everywhere else we serve: 5 to 7 business days to any door. Nearby crews are already in the coverage circle, with Greendale, WI (2 mi), Greenfield, WI (3 mi), Franklin, WI (4 mi) sharing the identical pack rates and timelines. Naval Station Great Lakes, around 44 miles from Hales Corners, anchors the local military community we print for every week.

Nothing here needs a storefront. Art goes in by phone or upload, a designer proofs it free, and the shipment lands in Hales Corners counted against your roster.

Screen Printing demand around Hales Corners does not stop at the town line. Crews from Greendale (2 miles out) order through the same process, which is why coverage is priced by pack, never by zip code.

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What Hales Corners gets screen printed

Reunion and anniversary runs

Anniversary shirts with the type and insignia matched to the era they honor. If a design will not print well at the size you want, you hear that before money changes hands.

Bulk giveaway tees

Giveaway runs engineered to a number: budget blank, single color, maximum count. We handle the art, the sizing spread, and the deadline. You handle handing them out.

Unit and company shirt runs

The whole roster in one run, one design, with the per-piece price falling at every pack break. If a design will not print well at the size you want, you hear that before money changes hands.

Business and crew uniform tees

Uniform shirts that still look issued after a season of job-site laundry cycles. Packs mix garment colors freely, so squads, shifts, or grade levels can each get their own.

Event and fundraiser shirts

Runs, festivals, and booster fundraisers with published pricing so the margin math is done before the order form goes out. Mixed sizes and colors in one run are standard here, not a special request.

School and team spirit wear

Youth smalls through adult 5XL in a single pack at a single rate. One point of contact owns your order from first proof to delivery confirmation.

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Why order from a shop built for the military community

This shop exists for the military community, and it shows in how orders run. Deadlines are treated like formation times, proofs are honest instead of optimistic, and when Hales Corners customers call, a person who owns the order answers.

The same discipline applies inward: an unrealistic date or a design that will not print well gets flagged before you commit, not explained after.

Build it on the real garment and watch the price calculate live.

Upload art or add text in the Design Lab, set sizes and quantities, and the full estimate, shipping included, is on screen before you give anyone your email.

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What to print it on

The right blank depends on budget, season, and how hard the gear will be worn. For Hales Corners customers, these three earn their keep.

Crewneck Sweatshirt

The clean-front fleece crew: 8.0oz, no pocket, no hood, maximum canvas for crests and block letters. Deadlines get treated like formation times, not suggestions.

Essential Light Tee

The budget workhorse for big runs. 4.5oz light ringspun cotton that keeps a 100 piece order affordable, from $12 a shirt at volume with the front print included. Reorders match the first run exactly because we keep your art and specs on file.

Classic Cotton Tee

The standard. 5.3oz heavy cotton in more than 80 colors including military green, sand, and every heather. Holds shape wash after wash. The second order takes two minutes because the first one is archived down to the thread color.

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Bring the idea, we draw the rest

Finished files are welcome but never required. A faded photo, a hand sketch, or three sentences of description all become professional vector art at no charge, proofed back to you within a day. The revision count is unlimited, the approval is in writing, and production does not move an inch until that approval exists.

Hands-on types can skip the wait entirely: the Design Lab puts your art on the actual garment with the price updating live.

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What it costs

The table below is the actual price list Hales Corners customers order from, light cotton tee, front print included, no asterisks.

PiecesTotalEachShipBack print add
Pack of 10$180$18 ea$18$4 ea
Pack of 15$250$16.67 ea$18$4 ea
Pack of 20$320$16 ea$20.99$4 ea
Pack of 25$375$15 ea$20.99$3 ea
Pack of 50$700$14 ea$22.99$2 ea
Pack of 100$1200$12 eaFREE$2 ea

Back prints add per piece at the rate shown, dropping to $3 at 25 pieces and $2 at 50. Oversized full body fronts add $3 per piece under 25 pieces and $2 at 25 or more, and sizes 2XL and up add $6 each under 25 pieces or $4 each at 25 or more. Heavier garments follow the same pack structure at their own price points, all shown live in the Design Lab.

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How it works, start to finish

01

Brief

Send the idea through the quote form or build it yourself in the Design Lab. A napkin sketch photographed on a phone counts, our designers have built full unit runs from less.

02

Proof

The proof arrives inside a day, drawn at print size on your chosen garment and color. Change anything, as often as needed, at no cost.

03

Approve

Your written approval is the gate. Until it exists, nothing prints; once it exists, exactly that design prints.

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Print and ship

Five to seven business days covers printing and delivery. Tight timeline? Rush gets a truthful quote, not a hopeful one.

05

Reorder

Art, thread colors, and size history stay archived, so the next season run starts with one email.

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Shipping and turnaround

Delivery to Hales Corners addresses follows one simple clock: 5 to 7 business days including production, with tracking from the moment it leaves. Hit 100 pieces and the shipping line drops to zero.

The roster is the packing list: every size counted into the box, tracking issued at pickup, and any shortage or transit damage made right at our cost without argument.

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Common questions

How long does shipping take?

The standard clock is 5 to 7 business days covering both production and delivery. Many orders can run faster; name the date and we will confirm or decline honestly.

Do you help with the design?

Yes, and it costs nothing with your order. Send a sketch, an old logo, or just the idea, and a designer sends a print ready proof within 24 hours.

Can you handle a large order for your Hales Corners crew?

Large orders are the specialty, not the exception: hundreds of mixed-size pieces, roster-counted boxes, one accountable contact.

How do 2XL and larger sizes work?

Extended sizes carry a flat per-piece add: $6 when the order is under 25 pieces, $4 once it reaches 25. The estimate in the Design Lab applies it for you.

What is your return policy?

There are no returns on custom orders; once printed, the work is final. That is exactly why production never starts without your written approval of a free proof, and why the size roster deserves a second look before you submit.

Is there a minimum order?

Our minimum is 10 pieces. Packs for your Hales Corners crew begin at 10, the per piece price falls as the count climbs, and shipping goes free at 100.

What file types work best?

Send whatever exists. Vectors print perfectly, high resolution PNGs print clean, and anything below that gets redrawn free by the design team before it goes near a press.

More answers on the full FAQ page.

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Keep exploring

The Hales Corners coverage page shows the full picture, screen printing statewide zooms out, and the service page covers the method itself. Other services in Hales Corners: Embroidery, DTG and DTF Printing, Sublimation, Banners and Signs, Custom Design.

Send it today, priced by tomorrow

The sequence never changes: free 24-hour proof, your written sign-off, then production at the price you already saw.