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Custom shirt printing in Kitty Hawk, NC.

Custom shirts, hats, and gear for Kitty Hawk crews, printed by a shop that lives for this work and delivered anywhere in North Carolina in 5 to 7 business days.

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Custom shirts delivered to Kitty Hawk

Crews in Kitty Hawk order from us the same way the big-city ones do: published pack pricing, free design help, and a written proof before a single shirt prints.

With about 3,700 people spread over 8.1 square miles, Kitty Hawk gets the same flat delivery promise as everywhere else we serve: 5 to 7 business days to any door. Nearby crews are already in the coverage circle, with Southern Shores, NC (3 mi), Kill Devil Hills, NC (4 mi), Duck, NC (8 mi) sharing the identical pack rates and timelines. For the military community, Coast Guard Air Station Elizabeth City sits about 33 miles away, well inside our normal unit-order routes.

The North Carolina military community orders here too: unit and family gear for Fort Liberty and Camp Lejeune, plus every recruiter, Guard unit, and veteran org chapter around Kitty Hawk.

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Pick your service in Kitty Hawk

Screen Printing

The bulk-run classic: pressed ink, published packs, proven durability.

Embroidery

Stitched logos for hats, polos, and jackets that read professional up close.

DTG and DTF Printing

No screens, no setup fee: full-color small runs from 10 pieces.

Sublimation

All-over color dyed into the fabric, impossible to crack or peel.

Banners and Signs

Homecoming banners and event signage built for outdoors.

Custom Design

Logo cleanups, redraws, and full concepts from the in-house team.

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What Kitty Hawk orders most

Youth sports and booster gear

From the dugout to the bleachers: team and booster runs with all sizes priced together. Every price is published before you talk to a person, so the budget math happens on your terms.

School spirit wear

Field day, clubs, and spirit weeks, all proofed free with pack pricing the treasurer can verify. Nobody chases an order here. Your contact tells you where it stands before you have to ask.

Small business and crew apparel

Workwear for local crews: printed tees, embroidered polos, gear that outlasts the season. Reorders match the first run exactly because we keep your art and specs on file.

HOA, civic, and community events

The civic calendar runs on volunteers, and volunteers run better in matching shirts. The second order takes two minutes because the first one is archived down to the thread color.

Church and service group shirts

Group apparel for congregations, mission trips, and food drives at honest pack pricing. Every price is published before you talk to a person, so the budget math happens on your terms.

Runs, tournaments, and fundraisers

Race shirts and tournament gear that arrive before the starting gun, guaranteed honestly. The second order takes two minutes because the first one is archived down to the thread color.

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Why order from a shop built for the military community

Serving the military community is not a marketing line here, it is the operating system. Kitty hawk customers deal with one accountable person, get dates that mean something, and receive work held to a uniform standard.

Part of the job is refusing bad orders. When the art, the garment, or the date is wrong, saying so before you pay is the service.

See your exact price in about ninety seconds.

Ninety seconds in the Design Lab gets you a complete number: garment, print, sizes, upcharges, and shipping, all before any contact form.

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What to print it on

Garment choice makes or breaks the order. These are the blanks Kitty Hawk customers pick most, all designable online on real product photos.

Crewneck Sweatshirt

An 8.0oz fleece crew with a clean uninterrupted front, the best canvas we stock for big crests and old school block lettering. If a design will not print well at the size you want, you hear that before money changes hands.

Essential Light Tee

When the count is high, this 4.5oz ringspun blank keeps the math friendly: $12 a shirt at volume, front print included. The proof comes first and it is free, so what arrives is exactly what you signed off on.

Classic Cotton Tee

The standard. 5.3oz heavy cotton in more than 80 colors including military green, sand, and every heather. Holds shape wash after wash. Deadlines get treated like formation times, not suggestions.

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From rough idea to press-ready

The gap between what you have and what a press needs is our designers job to close, free with any order. Whatever the starting point, the output is the same: clean vectors, correct insignia, a proof within 24 hours, and unlimited revisions until you approve it in writing. Only then does anything print.

The Design Lab offers the self-serve path, with your art positioned on real product photos and the total priced as you go.

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What it costs

No mystery pricing. These are the published packs on our light cotton tee, front print included, and Kitty Hawk customers watch the per piece cost fall as quantity climbs.

Order sizePack totalCost per pieceFreightBack side
Pack of 10$180$18 ea$18$4 ea
Pack of 15$250$16.67 ea$18$4 ea
Pack of 20$320$16 ea$20.99$4 ea
Pack of 25$375$15 ea$20.99$3 ea
Pack of 50$700$14 ea$22.99$2 ea
Pack of 100$1200$12 eaFREE$2 ea

Add-on pricing is deliberately boring: back print per the table (later $3, then $2), oversize front $3 or $2 by volume, extended sizes $6 or $4 by volume. That is the complete list, and the Design Lab computes it live before any quote is written.

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How it works, start to finish

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Brief

Two doors in: the quote form if you want a person on it immediately, or the Design Lab if you want to see it on the garment first. Either way, unfinished ideas are the expected input.

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Proof

Within 24 hours you have a proof in your inbox, drawn to size, on the garment and color you picked. Revisions are unlimited and free.

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Approve

Nothing goes to press until you approve the proof in writing. What you sign off on is exactly what prints, that is the whole point of the proof.

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Print and ship

From approval, count 5 to 7 business days to your door. If the event is sooner, ask about rush and get a straight yes or no.

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Reorder

Art, thread colors, and size history stay archived, so the next season run starts with one email.

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Shipping and turnaround

Count 5 to 7 business days, production included, for tracked delivery to Kitty Hawk addresses. At 100 pieces shipping costs nothing; under that, the flat rates in the table are the whole story.

The roster is the packing list: every size counted into the box, tracking issued at pickup, and any shortage or transit damage made right at our cost without argument.

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Common questions

Can you handle a large order for your Kitty Hawk group?

Absolutely. Bulk is where pack pricing shines, and big mixed-size runs ship counted against your roster with a single person accountable for the date.

How do 2XL and larger sizes work?

Extended sizes carry a flat per-piece add: $6 when the order is under 25 pieces, $4 once it reaches 25. The estimate in the Design Lab applies it for you.

What is your return policy?

Finality is the nature of custom work: no returns once it prints. Your protections live earlier in the process, in the free proof and the written approval that nothing skips.

Is there a minimum order?

Yes, 10 pieces. That is the smallest run we print, packs for your Kitty Hawk group keep dropping the per piece price from there, and free shipping starts at 100.

What file types work best?

Best case: vector art (AI, SVG, EPS, PDF). Very good case: a 300 DPI transparent PNG. Worst case: a screenshot, which our designers redraw at no charge anyway.

Do you ship to APO and FPO addresses?

Deployed addresses are first-class here: APO and FPO ship on the standard timeline, right alongside all 50 states.

Can I see the price before I talk to anyone?

Yes. The Design Lab shows live pack pricing, back print costs, size upcharges, and shipping as you build your design.

More answers on the full FAQ page.

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Keep exploring

The next towns over, Southern Shores (3 mi), Kill Devil Hills (4 mi), Duck (8 mi), order here too. The full North Carolina coverage page and the directory of every North Carolina town go deeper, and the Design Lab prices any idea on the spot.

A real person prices this within one business day

You will see the proof before you pay and the price before you talk to anyone. That is the whole pitch.