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From single pieces to full crew runs, Kitty Hawk gets screen printed gear with honest pricing and a 5 to 7 day door-to-door timeline.
Kitty Hawk crews order screen printed gear from us because the numbers are public and the process is simple: free design help, a written proof within 24 hours, and delivery to any Kitty Hawk address in 5 to 7 business days.
Census numbers put Kitty Hawk at about 3,700 people on 8.1 square miles of North Carolina, all of it covered by the same tracked shipping. Nearby crews are already in the coverage circle, with Southern Shores, NC (3 mi), Kill Devil Hills, NC (4 mi), Duck, NC (8 mi) sharing the identical pack rates and timelines. For the military community, Coast Guard Air Station Elizabeth City sits about 33 miles away, well inside our normal unit-order routes.
The whole process runs remote: rough idea in, free designer-built proof back, written approval, and finished gear delivered to Kitty Hawk.
A typical week of screen printing orders from this corner of North Carolina mixes Kitty Hawk crews with neighbors like Southern Shores, 3 miles over, all running through the same designer, the same proof cycle, and the same tracked delivery.
Era-correct designs drawn by our in-house team and printed for every generation of the crew. Packs mix garment colors freely, so squads, shifts, or grade levels can each get their own.
High-count, budget-tier blanks with a clean one-color print that keeps cost per piece low. If a design will not print well at the size you want, you hear that before money changes hands.
One design across the whole formation, printed at pack pricing that drops as the count climbs. Rush timelines get quoted honestly. If we cannot hit the date, we say so before you pay a cent.
Crew tees built for daily abuse: heavy blanks, cured ink, and reorders that match exactly. Bring a rough idea, even a phone photo of a whiteboard, and our designers make it print ready at no charge.
Event shirts priced before the first form is printed, so selling at a profit is arithmetic, not hope. One point of contact owns your order from first proof to delivery confirmation.
Youth smalls through adult 5XL in a single pack at a single rate. Nobody chases an order here. Your contact tells you where it stands before you have to ask.
We built this company on a simple standard: print it like the name on it matters. For Kitty Hawk customers, that means honest timelines, real proofs, and no excuses on delivery day.
Honesty runs in both directions here. A doomed timeline or a design that will disappoint gets called out early, with an alternative attached.
Upload art or add text in the Design Lab, set sizes and quantities, and the full estimate, shipping included, is on screen before you give anyone your email.
The right blank depends on budget, season, and how hard the gear will be worn. For Kitty Hawk customers, these three earn their keep.
The default unit shirt: heavy cotton, an 80-color palette, and a fit that survives the wash cycle. Ask for the honest option and you get it, even when it is the cheaper one.
The clean-front fleece crew: 8.0oz, no pocket, no hood, maximum canvas for crests and block letters. Reorders match the first run exactly because we keep your art and specs on file.
Big-run economics start here: light ringspun cotton from $12 at volume, with the front print already in the price. Mixed sizes and colors in one run are standard here, not a special request.
Most orders here start without finished artwork, and that is fine. Our in-house designers redraw low resolution logos as clean vectors, build new designs from a written description, and match era-correct type and insignia when the design calls for it. The service costs nothing with an order, the first proof lands within 24 hours, and revisions are unlimited. You approve the final art in writing before production, so the shirt that arrives is the shirt you signed off on.
Want to try it yourself first? The Design Lab lets you upload art, add text in stencil and athletic fonts, and position everything on the exact garment with live pricing the whole time.
The table below is the actual price list Kitty Hawk customers order from, light cotton tee, front print included, no asterisks.
| Order size | Pack total | Cost per piece | Freight | Back side |
|---|---|---|---|---|
| 10 pack | $180 | $18 ea | $18 | $4 ea |
| 15 pack | $250 | $16.67 ea | $18 | $4 ea |
| 20 pack | $320 | $16 ea | $20.99 | $4 ea |
| 25 pack | $375 | $15 ea | $20.99 | $3 ea |
| 50 pack | $700 | $14 ea | $22.99 | $2 ea |
| 100 pack | $1200 | $12 ea | FREE | $2 ea |
Beyond the table, the only extras are per-piece and public: back prints at the listed rate stepping down to $3 then $2, oversized fronts at $3 dropping to $2, and 2XL-plus at $6 dropping to $4. The Design Lab does this arithmetic for you in real time.
The first step is just getting the idea out of your head: type it into the quote form or mock it up in the Design Lab, rough edges and all.
Twenty-four hours gets you a designer-built proof on the exact blank you chose. Iterate freely until it is right.
You approve in writing before production starts. No surprises at the box opening, because you already saw the shirt.
Production and shipping run 5 to 7 business days standard. Rush options exist and get quoted honestly against your date.
Everything about the run gets archived, which turns every future reorder into a one-line email.
The timeline to Kitty Hawk addresses is fixed and published: 5 to 7 business days door to door, production included. Shipping rates are flat, visible in the table, and free from 100 pieces.
Before sealing, every carton is counted against the size roster, and tracking goes out the same day. Anything short or damaged gets replaced at our cost on an expedited timeline.
Yes, and it costs nothing with your order. Send a sketch, an old logo, or just the idea, and a designer sends a print ready proof within 24 hours.
Large orders are the specialty, not the exception: hundreds of mixed-size pieces, roster-counted boxes, one accountable contact.
Sizes 2XL and up add $6 per piece under 25 total pieces, or $4 per piece at 25 or more. The Design Lab includes it in your estimate automatically.
Custom work does not come back: due to custom orders, all work is finalized and no returns are accepted. The protection is up front instead, a free proof that must be approved in writing before anything prints, so check sizing and art carefully at that stage.
Our minimum is 10 pieces. Packs for your Kitty Hawk crew begin at 10, the per piece price falls as the count climbs, and shipping goes free at 100.
Send whatever exists. Vectors print perfectly, high resolution PNGs print clean, and anything below that gets redrawn free by the design team before it goes near a press.
We do, at the same pace as domestic orders. Deployed and overseas service members at APO and FPO addresses are covered alongside all 50 states.
More answers on the full FAQ page.
The Kitty Hawk coverage page shows the full picture, screen printing statewide zooms out, and the service page covers the method itself. Other services in Kitty Hawk: Embroidery, DTG and DTF Printing, Sublimation, Banners and Signs, Custom Design.
Send the idea, get a free proof in 24 hours, approve it in writing, and pay exactly the published pack price.