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Custom shirt printing in Melvern, KS.

Custom shirts, hats, and gear for Melvern crews, printed by a shop that lives for this work and delivered anywhere in Kansas in 5 to 7 business days.

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Custom shirts delivered to Melvern

Melvern does not need a local print shop to get local-quality gear. Design online, approve a free proof from a real designer within 24 hours, and delivery lands at any Melvern address in 5 to 7 business days.

Melvern is home to a community of 349 across 0.4 square miles, and every one of those addresses is inside our standard 5 to 7 day delivery window. Nearby crews are already in the coverage circle, with Olivet, KS (6 mi), Lyndon, KS (8 mi), Quenemo, KS (8 mi) sharing the identical pack rates and timelines. The closest major installation is Fort Leavenworth, roughly 68 miles out, and unit orders from there run through this same process daily.

The Kansas military community orders here too: unit and family gear for Fort Riley and Fort Leavenworth, plus every recruiter, Guard unit, and veteran org chapter around Melvern.

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Pick your service in Melvern

Screen Printing

The bulk-run classic: pressed ink, published packs, proven durability.

Embroidery

Stitched logos for hats, polos, and jackets that read professional up close.

DTG and DTF Printing

No screens, no setup fee: full-color small runs from 10 pieces.

Sublimation

Edge-to-edge jerseys and performance gear with print in the fibers.

Banners and Signs

Weatherproof vinyl, hemmed and grommeted, readable across a lot.

Custom Design

A real designer builds your art before anything prints.

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What Melvern orders most

Church and service group shirts

Group apparel for congregations, mission trips, and food drives at honest pack pricing. If a design will not print well at the size you want, you hear that before money changes hands.

Runs, tournaments, and fundraisers

Fundraiser and event tees on deadlines we commit to in writing. One point of contact owns your order from first proof to delivery confirmation.

Youth sports and booster gear

From the dugout to the bleachers: team and booster runs with all sizes priced together. Rush timelines get quoted honestly. If we cannot hit the date, we say so before you pay a cent.

School spirit wear

PTA runs, field day tees, and club shirts proofed free and priced by the pack before the order form goes home. What you approve in writing is what ships. That rule has no exceptions.

Small business and crew apparel

Shop shirts and stitched caps that make a small crew read like an established company. We handle the art, the sizing spread, and the deadline. You handle handing them out.

HOA, civic, and community events

Festival tees, cleanup-day shirts, and volunteer gear for the events that hold a town together. Deadlines get treated like formation times, not suggestions.

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Why order from a shop built for the military community

We print for units, veterans, and military families every day, and the discipline transfers. Melvern customers get straight answers on dates, a named person on their order, and work we would put our own name on.

Honesty runs in both directions here. A doomed timeline or a design that will disappoint gets called out early, with an alternative attached.

No sales call needed to get a number.

Ninety seconds in the Design Lab gets you a complete number: garment, print, sizes, upcharges, and shipping, all before any contact form.

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What to print it on

Start from the garment and the rest follows. Among Melvern customers, these three blanks carry most of the orders, each designable online on its real photos.

Essential Light Tee

When the count is high, this 4.5oz ringspun blank keeps the math friendly: $12 a shirt at volume, front print included. The second order takes two minutes because the first one is archived down to the thread color.

Classic Cotton Tee

Eighty-plus colors of 5.3oz heavy cotton, from military green to every heather, that keeps its shape through the laundry years. Mixed sizes and colors in one run are standard here, not a special request.

Crewneck Sweatshirt

The clean-front fleece crew: 8.0oz, no pocket, no hood, maximum canvas for crests and block letters. Packs mix garment colors freely, so squads, shifts, or grade levels can each get their own.

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Design help that costs nothing

Every order includes the design team. They rescue low-resolution logos, invent art from plain descriptions, and keep insignia and period typography accurate when the concept demands it. Twenty-four hours after you send the idea, the proof is in your inbox; as many revisions as it takes come free, and your written sign-off is what starts the presses.

Or open the Design Lab and lay the design out yourself, priced in real time on the exact blank.

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What it costs

Budget planning for Melvern customers starts with real numbers. This is our light cotton tee pack pricing with the front print already included.

PiecesTotalEachShipBack print add
10 pieces$180$18 ea$18$4 ea
15 pieces$250$16.67 ea$18$4 ea
20 pieces$320$16 ea$20.99$4 ea
25 pieces$375$15 ea$20.99$3 ea
50 pieces$700$14 ea$22.99$2 ea
100 pieces$1200$12 eaFREE$2 ea

Options price per piece: back prints at the listed rate (falling to $3 at 25 and $2 at 50), oversized full-body fronts at $3 under 25 pieces or $2 above, and 2XL-plus sizes at $6 under 25 pieces or $4 above. Every heavier garment keeps this same pack shape at its own numbers, and the Design Lab totals it live while you build.

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How it works, start to finish

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Brief

Send the idea through the quote form or build it yourself in the Design Lab. A napkin sketch photographed on a phone counts, our designers have built full unit runs from less.

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Proof

A real designer, not an algorithm, sends your proof within 24 hours. You change it as many times as it takes to be right.

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Approve

You approve in writing before production starts. No surprises at the box opening, because you already saw the shirt.

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Print and ship

From approval, count 5 to 7 business days to your door. If the event is sooner, ask about rush and get a straight yes or no.

05

Reorder

Your art and specs stay on file, so reorders match the first run exactly, down to the ink.

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Shipping and turnaround

Every order ships tracked to Melvern addresses with standard production plus shipping at 5 to 7 business days. Free shipping kicks in at 100 pieces, and pack shipping rates below that are published, not surprises at checkout.

Orders ship boxed and counted against your size roster, with tracking sent the day they leave. If anything arrives short or damaged, photograph it and send it over, and we correct it at our cost.

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Common questions

What file types work best?

Vector files such as AI, SVG, EPS, and PDF are ideal. A 300 DPI PNG with a transparent background also prints clean. If all you have is a screenshot, we redraw it free.

Do you ship to APO and FPO addresses?

Yes. We ship to all 50 states and to APO and FPO addresses for deployed and overseas service members.

Can I see the price before I talk to anyone?

Yes, and without giving up your email: the Design Lab keeps the complete total, packs to shipping, on screen while you design.

How long does shipping take?

Count 5 to 7 business days from approval to doorstep, production included. Tighter date? Ask about rush and you get a straight answer before paying.

Do you help with the design?

Included with every order: a designer turns whatever you send into print-ready art, proofs it within 24 hours, and revises free until approved.

Can you handle a large order for your Melvern group?

Yes. Runs in the hundreds of pieces with mixed sizes and colors are our normal work, managed by one point of contact from proof to delivery.

How do 2XL and larger sizes work?

The extended-size rule fits in one line: add $6 per piece below 25 total, $4 per piece at 25 or more. The Design Lab applies it automatically.

More answers on the full FAQ page.

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Keep exploring

The next towns over, Olivet (6 mi), Lyndon (8 mi), Quenemo (8 mi), order here too. See everything we ship across Kansas, find every Kansas town we serve, or price your idea live in the Design Lab.

One business day to a real quote

Free art proof in 24 hours. Nothing prints until you approve it. Pack pricing published, no surprises.