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Custom shirt printing in Merlin, OR.

Custom apparel delivered to Merlin, Oregon in 5 to 7 business days. Low 10 piece minimum, free design help, pack pricing published up front.

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Custom shirts delivered to Merlin

Merlin does not need a local print shop to get local-quality gear. Design online, approve a free proof from a real designer within 24 hours, and delivery lands at any Merlin address in 5 to 7 business days.

Merlin covers 4.2 square miles of Oregon, and delivery reaches every address in it on the standard 5 to 7 day window. The same run covers the neighboring communities too: Redwood, OR (7 mi), Grants Pass, OR (8 mi), New Hope, OR (11 mi) all order from the same shop at the same published pricing. For the military community, Kingsley Field sits about 87 miles away, well inside our normal unit-order routes.

The Oregon military community orders here too: unit and family gear for Kingsley Field and Coast Guard Air Station Astoria, plus every recruiter, Guard unit, and veteran org chapter around Merlin.

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Pick your service in Merlin

Screen Printing

Best per-piece price at volume, with ink that outlives the garment.

Embroidery

Thread instead of ink: caps, polos, and outerwear with permanent texture.

DTG and DTF Printing

Full color small runs from just 10 pieces.

Sublimation

All-over color dyed into the fabric, impossible to crack or peel.

Banners and Signs

Weatherproof vinyl, hemmed and grommeted, readable across a lot.

Custom Design

From napkin sketch to print-ready vectors, free with any order.

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What Merlin orders most

Runs, tournaments, and fundraisers

5K tees, tournament shirts, and memorial fundraiser runs delivered before event day. Mixed sizes and colors in one run are standard here, not a special request.

Youth sports and booster gear

From the dugout to the bleachers: team and booster runs with all sizes priced together. Mixed sizes and colors in one run are standard here, not a special request.

School spirit wear

PTA runs, field day tees, and club shirts proofed free and priced by the pack before the order form goes home. Ask for the honest option and you get it, even when it is the cheaper one.

Small business and crew apparel

Uniform tees, embroidered caps and polos, and workwear that survives the job. Reorders match the first run exactly because we keep your art and specs on file.

HOA, civic, and community events

Volunteer shirts and festival gear for the days the whole community shows up. Mixed sizes and colors in one run are standard here, not a special request.

Church and service group shirts

Service group shirts, from food drives to youth retreats, priced openly by the pack. We handle the art, the sizing spread, and the deadline. You handle handing them out.

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Why order from a shop built for the military community

We built this company on a simple standard: print it like the name on it matters. For Merlin customers, that means honest timelines, real proofs, and no excuses on delivery day.

It also means we say no when we should. If a design will not print well at the size you want, or a date cannot be hit, you hear it before you spend money, not after.

Build it on the real garment and watch the price calculate live.

Ninety seconds in the Design Lab gets you a complete number: garment, print, sizes, upcharges, and shipping, all before any contact form.

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What to print it on

Start from the garment and the rest follows. Among Merlin customers, these three blanks carry most of the orders, each designable online on its real photos.

Classic Cotton Tee

Eighty-plus colors of 5.3oz heavy cotton, from military green to every heather, that keeps its shape through the laundry years. If a design will not print well at the size you want, you hear that before money changes hands.

Crewneck Sweatshirt

For big front art, nothing beats this 8.0oz crew with its uninterrupted printing field. Nobody chases an order here. Your contact tells you where it stands before you have to ask.

Essential Light Tee

The budget workhorse for big runs. 4.5oz light ringspun cotton that keeps a 100 piece order affordable, from $12 a shirt at volume with the front print included. Packs mix garment colors freely, so squads, shifts, or grade levels can each get their own.

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Bring the idea, we draw the rest

Finished files are welcome but never required. A faded photo, a hand sketch, or three sentences of description all become professional vector art at no charge, proofed back to you within a day. The revision count is unlimited, the approval is in writing, and production does not move an inch until that approval exists.

Hands-on types can skip the wait entirely: the Design Lab puts your art on the actual garment with the price updating live.

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What it costs

Start the budget from the real numbers: published light cotton tee packs, front print built into every figure Merlin customers see.

PiecesTotalEachShipBack print add
Pack of 10$180$18 ea$18$4 ea
Pack of 15$250$16.67 ea$18$4 ea
Pack of 20$320$16 ea$20.99$4 ea
Pack of 25$375$15 ea$20.99$3 ea
Pack of 50$700$14 ea$22.99$2 ea
Pack of 100$1200$12 eaFREE$2 ea

Add-on pricing is deliberately boring: back print per the table (later $3, then $2), oversize front $3 or $2 by volume, extended sizes $6 or $4 by volume. That is the complete list, and the Design Lab computes it live before any quote is written.

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How it works, start to finish

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Brief

Start in the Design Lab on the exact garment we print, or send whatever you have through the quote form. Rough ideas are welcome, that is what the free design service is for.

02

Proof

The proof arrives inside a day, drawn at print size on your chosen garment and color. Change anything, as often as needed, at no cost.

03

Approve

Nothing goes to press until you approve the proof in writing. What you sign off on is exactly what prints, that is the whole point of the proof.

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Print and ship

Approval to doorstep runs 5 to 7 business days as the default, faster when rush is booked and honestly refused when it cannot be.

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Reorder

Art, thread colors, and size history stay archived, so the next season run starts with one email.

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Shipping and turnaround

The timeline to Merlin addresses is fixed and published: 5 to 7 business days door to door, production included. Shipping rates are flat, visible in the table, and free from 100 pieces.

The roster is the packing list: every size counted into the box, tracking issued at pickup, and any shortage or transit damage made right at our cost without argument.

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Common questions

How do 2XL and larger sizes work?

Simple math: 2XL and up cost $6 more per piece on small orders and $4 more per piece from 25 pieces. No other size fees exist, and the Design Lab totals it live.

What is your return policy?

Due to custom orders, all work is finalized and no returns are accepted. Double check sizing and artwork before submitting your order. Every order gets a free proof first, and nothing prints until you approve it in writing.

Is there a minimum order?

Order ten, order fifty, order five hundred: 10 pieces is our floor, and for your Merlin group, bigger packs simply pull the per-piece price down.

What file types work best?

Best case: vector art (AI, SVG, EPS, PDF). Very good case: a 300 DPI transparent PNG. Worst case: a screenshot, which our designers redraw at no charge anyway.

Do you ship to APO and FPO addresses?

Deployed addresses are first-class here: APO and FPO ship on the standard timeline, right alongside all 50 states.

Can I see the price before I talk to anyone?

Yes, and without giving up your email: the Design Lab keeps the complete total, packs to shipping, on screen while you design.

More answers on the full FAQ page.

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Keep exploring

Coverage continues through Redwood (7 mi), Grants Pass (8 mi), New Hope (11 mi). Browse the rest of Oregon, jump to the complete town list, or take your design straight into the Design Lab.

Your quote, back within one business day

A designer proofs your art free within 24 hours, and production waits for your written approval. Every pack price is already published.