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Custom shirt printing in Merrillville, IN.

Custom shirts, hats, and gear for Merrillville crews, printed by a shop that lives for this work and delivered anywhere in Indiana in 5 to 7 business days.

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Custom shirts delivered to Merrillville

Merrillville does not need a local print shop to get local-quality gear. Design online, approve a free proof from a real designer within 24 hours, and delivery lands at any Merrillville address in 5 to 7 business days.

With about 36,000 people spread over 33.2 square miles, Merrillville gets the same flat delivery promise as everywhere else we serve: 5 to 7 business days to any door. If your people are spread out, that is fine: Hobart, IN (4 mi), Crown Point, IN (5 mi), Winfield, IN (5 mi) sit close enough that one order can outfit all of them. The closest major installation is Naval Station Great Lakes, roughly 65 miles out, and unit orders from there run through this same process daily.

The Indiana military community orders here too: unit and family gear for Camp Atterbury and Grissom Air Reserve Base, plus every recruiter, Guard unit, and veteran org chapter around Merrillville.

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Pick your service in Merrillville

Screen Printing

The bulk-run classic: pressed ink, published packs, proven durability.

Embroidery

Stitched logos for hats, polos, and jackets that read professional up close.

DTG and DTF Printing

Photograph-grade prints from a 10 piece run up.

Sublimation

The all-over method: dye becomes part of the polyester itself.

Banners and Signs

Homecoming banners and event signage built for outdoors.

Custom Design

From napkin sketch to print-ready vectors, free with any order.

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What Merrillville orders most

Runs, tournaments, and fundraisers

Race shirts and tournament gear that arrive before the starting gun, guaranteed honestly. Deadlines get treated like formation times, not suggestions.

Youth sports and booster gear

League jerseys and fan gear where kid and parent sizes share one pack price. Deadlines get treated like formation times, not suggestions.

School spirit wear

PTA runs, field day tees, and club shirts proofed free and priced by the pack before the order form goes home. One point of contact owns your order from first proof to delivery confirmation.

Small business and crew apparel

Shop shirts and stitched caps that make a small crew read like an established company. Reorders match the first run exactly because we keep your art and specs on file.

HOA, civic, and community events

Volunteer shirts and festival gear for the days the whole community shows up. Start from a napkin sketch if that is what you have. Turning rough into print ready is the job.

Church and service group shirts

Service group shirts, from food drives to youth retreats, priced openly by the pack. Nobody chases an order here. Your contact tells you where it stands before you have to ask.

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Why order from a shop built for the military community

Serving the military community is not a marketing line here, it is the operating system. Merrillville customers deal with one accountable person, get dates that mean something, and receive work held to a uniform standard.

Part of the job is refusing bad orders. When the art, the garment, or the date is wrong, saying so before you pay is the service.

Build it on the real garment and watch the price calculate live.

Ninety seconds in the Design Lab gets you a complete number: garment, print, sizes, upcharges, and shipping, all before any contact form.

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What to print it on

The right blank depends on budget, season, and how hard the gear will be worn. For Merrillville customers, these three earn their keep.

Essential Light Tee

When the count is high, this 4.5oz ringspun blank keeps the math friendly: $12 a shirt at volume, front print included. Rush timelines get quoted honestly. If we cannot hit the date, we say so before you pay a cent.

Classic Cotton Tee

The standard. 5.3oz heavy cotton in more than 80 colors including military green, sand, and every heather. Holds shape wash after wash. Bring a rough idea, even a phone photo of a whiteboard, and our designers make it print ready at no charge.

Crewneck Sweatshirt

An 8.0oz fleece crew with a clean uninterrupted front, the best canvas we stock for big crests and old school block lettering. Start from a napkin sketch if that is what you have. Turning rough into print ready is the job.

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The art department is included

Design help is not an upsell here, it is how orders start. Describe the concept in a sentence, attach whatever reference you have, and within 24 hours a real designer returns a proof drawn as clean vectors, era-correct where it matters. Revisions cost nothing and continue until the proof is right, and your written approval is the only thing that sends it to production.

The Design Lab is there when you want to drive: upload, place, and price the design yourself on the exact garment we print.

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What it costs

Budget planning for Merrillville customers starts with real numbers. This is our light cotton tee pack pricing with the front print already included.

Order sizePack totalCost per pieceFreightBack side
10 pieces$180$18 ea$18$4 ea
15 pieces$250$16.67 ea$18$4 ea
20 pieces$320$16 ea$20.99$4 ea
25 pieces$375$15 ea$20.99$3 ea
50 pieces$700$14 ea$22.99$2 ea
100 pieces$1200$12 eaFREE$2 ea

Back prints add per piece at the rate shown, dropping to $3 at 25 pieces and $2 at 50. Oversized full body fronts add $3 per piece under 25 pieces and $2 at 25 or more, and sizes 2XL and up add $6 each under 25 pieces or $4 each at 25 or more. Heavier garments follow the same pack structure at their own price points, all shown live in the Design Lab.

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How it works, start to finish

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Brief

The first step is just getting the idea out of your head: type it into the quote form or mock it up in the Design Lab, rough edges and all.

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Proof

Twenty-four hours gets you a designer-built proof on the exact blank you chose. Iterate freely until it is right.

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Approve

Your written approval is the gate. Until it exists, nothing prints; once it exists, exactly that design prints.

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Print and ship

Standard turnaround is 5 to 7 business days from approval to doorstep, with rush available when the calendar demands it.

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Reorder

Everything about the run gets archived, which turns every future reorder into a one-line email.

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Shipping and turnaround

Every order ships tracked to Merrillville addresses with standard production plus shipping at 5 to 7 business days. Free shipping kicks in at 100 pieces, and pack shipping rates below that are published, not surprises at checkout.

Before sealing, every carton is counted against the size roster, and tracking goes out the same day. Anything short or damaged gets replaced at our cost on an expedited timeline.

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Common questions

How do 2XL and larger sizes work?

Simple math: 2XL and up cost $6 more per piece on small orders and $4 more per piece from 25 pieces. No other size fees exist, and the Design Lab totals it live.

What is your return policy?

There are no returns on custom orders; once printed, the work is final. That is exactly why production never starts without your written approval of a free proof, and why the size roster deserves a second look before you submit.

Is there a minimum order?

The minimum order is 10 pieces. Your merrillville group can order ten today and a hundred next month; the packs just make each piece cheaper as the count grows.

What file types work best?

Vector files such as AI, SVG, EPS, and PDF are ideal. A 300 DPI PNG with a transparent background also prints clean. If all you have is a screenshot, we redraw it free.

Do you ship to APO and FPO addresses?

Yes, APO and FPO delivery is standard here, not an exception, and every state in the country ships the same way.

Can I see the price before I talk to anyone?

Completely. Build the design in the Design Lab and the full order total sits on screen the whole time; no email, no call, no waiting.

More answers on the full FAQ page.

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Keep exploring

Nearby: we also serve Hobart (4 mi), Crown Point (5 mi), Winfield (5 mi). The full Indiana coverage page and the directory of every Indiana town go deeper, and the Design Lab prices any idea on the spot.

One business day to a real quote

Proofs are free and fast, approvals are in writing, and the price you calculated is the price you pay.