Custom screen printed gear for Merrillville businesses, schools, teams, churches, and crews. Proofs in 24 hours, delivered in 5 to 7 days.
Merrillville crews order screen printed gear from us because the numbers are public and the process is simple: free design help, a written proof within 24 hours, and delivery to any Merrillville address in 5 to 7 business days.
Census numbers put Merrillville at about 36,000 people on 33.2 square miles of Indiana, all of it covered by the same tracked shipping. Nearby crews are already in the coverage circle, with Hobart, IN (4 mi), Crown Point, IN (5 mi), Winfield, IN (5 mi) sharing the identical pack rates and timelines. For the military community, Naval Station Great Lakes sits about 65 miles away, well inside our normal unit-order routes.
The whole process runs remote: rough idea in, free designer-built proof back, written approval, and finished gear delivered to Merrillville.
Because Hobart sits only 4 miles from Merrillville, joint orders across town lines are common here: one proof, one pack price, two delivery stops if needed.
Youth smalls through adult 5XL in a single pack at a single rate. Deadlines get treated like formation times, not suggestions.
Era-correct designs drawn by our in-house team and printed for every generation of the crew. Deadlines get treated like formation times, not suggestions.
Giveaway runs engineered to a number: budget blank, single color, maximum count. The proof comes first and it is free, so what arrives is exactly what you signed off on.
One design across the whole formation, printed at pack pricing that drops as the count climbs. Mixed sizes and colors in one run are standard here, not a special request.
Crew tees built for daily abuse: heavy blanks, cured ink, and reorders that match exactly. Start from a napkin sketch if that is what you have. Turning rough into print ready is the job.
Event shirts priced before the first form is printed, so selling at a profit is arithmetic, not hope. A real designer, not an upload widget, checks every file before it goes near production.
We print for units, veterans, and military families every day, and the discipline transfers. Merrillville customers get straight answers on dates, a named person on their order, and work we would put our own name on.
The same discipline applies inward: an unrealistic date or a design that will not print well gets flagged before you commit, not explained after.
The Design Lab puts your art on the real garment, takes your size counts, and totals the whole order, shipping included, without asking who you are.
Start from the garment and the rest follows. Among Merrillville customers, these three blanks carry most of the orders, each designable online on its real photos.
For big front art, nothing beats this 8.0oz crew with its uninterrupted printing field. Youth and adult cuts run side by side in the same pack at the same price structure.
The budget workhorse for big runs. 4.5oz light ringspun cotton that keeps a 100 piece order affordable, from $12 a shirt at volume with the front print included. We handle the art, the sizing spread, and the deadline. You handle handing them out.
The standard. 5.3oz heavy cotton in more than 80 colors including military green, sand, and every heather. Holds shape wash after wash. The second order takes two minutes because the first one is archived down to the thread color.
Every order includes the design team. They rescue low-resolution logos, invent art from plain descriptions, and keep insignia and period typography accurate when the concept demands it. Twenty-four hours after you send the idea, the proof is in your inbox; as many revisions as it takes come free, and your written sign-off is what starts the presses.
Or open the Design Lab and lay the design out yourself, priced in real time on the exact blank.
Budget planning for Merrillville customers starts with real numbers. This is our light cotton tee pack pricing with the front print already included.
| Order size | Pack total | Cost per piece | Freight | Back side |
|---|---|---|---|---|
| Pack of 10 | $180 | $18 ea | $18 | $4 ea |
| Pack of 15 | $250 | $16.67 ea | $18 | $4 ea |
| Pack of 20 | $320 | $16 ea | $20.99 | $4 ea |
| Pack of 25 | $375 | $15 ea | $20.99 | $3 ea |
| Pack of 50 | $700 | $14 ea | $22.99 | $2 ea |
| Pack of 100 | $1200 | $12 ea | FREE | $2 ea |
Three add-ons exist and all are flat per piece: the back print at the table rate ($3 from 25 pieces, $2 from 50), the oversized front at $3 or $2 depending on quantity, and extended sizes at $6 or $4. Nothing else gets added. The Design Lab applies every rule automatically, and the written quote confirms the total before anything is charged.
Start in the Design Lab on the exact garment we print, or send whatever you have through the quote form. Rough ideas are welcome, that is what the free design service is for.
A real designer, not an algorithm, sends your proof within 24 hours. You change it as many times as it takes to be right.
Production waits for one thing only: your written sign-off on the proof. That signature is the contract for exactly what prints.
Production and shipping run 5 to 7 business days standard. Rush options exist and get quoted honestly against your date.
Everything about the run gets archived, which turns every future reorder into a one-line email.
The timeline to Merrillville addresses is fixed and published: 5 to 7 business days door to door, production included. Shipping rates are flat, visible in the table, and free from 100 pieces.
Every box leaves counted, tracked, and matched to your roster. Shortages and shipping damage are on us to fix, fast, because delivery day is the only day the customer remembers.
Large runs are the core business: hundreds of pieces, mixed sizes, multiple colors, one named contact who owns it from first proof to the delivery scan.
The extended-size rule fits in one line: add $6 per piece below 25 total, $4 per piece at 25 or more. The Design Lab applies it automatically.
Custom work does not come back: due to custom orders, all work is finalized and no returns are accepted. The protection is up front instead, a free proof that must be approved in writing before anything prints, so check sizing and art carefully at that stage.
Yes, 10 pieces. That is the smallest run we print, packs for your Merrillville crew keep dropping the per piece price from there, and free shipping starts at 100.
File quality is our problem, not yours: vectors are ideal, 300 DPI PNGs work, and weak files get redrawn at no charge.
Deployed addresses are first-class here: APO and FPO ship on the standard timeline, right alongside all 50 states.
More answers on the full FAQ page.
See everything we deliver to Merrillville, browse screen printing across Indiana, or read the full screen printing service page. Other services in Merrillville: Embroidery, DTG and DTF Printing, Sublimation, Banners and Signs, Custom Design.
Send the idea, get a free proof in 24 hours, approve it in writing, and pay exactly the published pack price.