Custom screen printed gear for Castlewood businesses, schools, teams, churches, and crews. Proofs in 24 hours, delivered in 5 to 7 days.
The workhorse method: vibrant plastisol or water-based ink pressed through mesh, one color at a time. Best price per shirt at volume and prints that survive hundreds of washes. For Castlewood, that comes with published pack pricing and door delivery in 5 to 7 business days.
From one end of Castlewood to the other, 7.2 square miles, the shipping promise does not change: 5 to 7 business days, tracked. Nearby crews are already in the coverage circle, with St. Paul, VA (2 mi), Dante, VA (7 mi), Cleveland, VA (9 mi) sharing the identical pack rates and timelines. For the military community, Fort Knox sits about 210 miles away, well inside our normal unit-order routes.
Nothing here needs a storefront. Art goes in by phone or upload, a designer proofs it free, and the shipment lands in Castlewood counted against your roster.
Screen Printing demand around Castlewood does not stop at the town line. Crews from St. Paul (2 miles out) order through the same process, which is why coverage is priced by pack, never by zip code.
Everyday workwear printed to survive the job site, the shop floor, and the industrial washer. Bring a rough idea, even a phone photo of a whiteboard, and our designers make it print ready at no charge.
Event shirts priced before the first form is printed, so selling at a profit is arithmetic, not hope. Deadlines get treated like formation times, not suggestions.
One run covers the team and the bleachers: kid sizes and adult sizes priced together. Bring a rough idea, even a phone photo of a whiteboard, and our designers make it print ready at no charge.
Reunion gear that gets the year right, drawn in-house and printed for every generation at once. The proof comes first and it is free, so what arrives is exactly what you signed off on.
High-count, budget-tier blanks with a clean one-color print that keeps cost per piece low. Packs mix garment colors freely, so squads, shifts, or grade levels can each get their own.
The whole roster in one run, one design, with the per-piece price falling at every pack break. Start from a napkin sketch if that is what you have. Turning rough into print ready is the job.
Serving the military community is not a marketing line here, it is the operating system. Castlewood customers deal with one accountable person, get dates that mean something, and receive work held to a uniform standard.
It also means we say no when we should. If a design will not print well at the size you want, or a date cannot be hit, you hear it before you spend money, not after.
Ninety seconds in the Design Lab gets you a complete number: garment, print, sizes, upcharges, and shipping, all before any contact form.
The right blank depends on budget, season, and how hard the gear will be worn. For Castlewood customers, these three earn their keep.
When the count is high, this 4.5oz ringspun blank keeps the math friendly: $12 a shirt at volume, front print included. Reorders match the first run exactly because we keep your art and specs on file.
The standard. 5.3oz heavy cotton in more than 80 colors including military green, sand, and every heather. Holds shape wash after wash. Bring a rough idea, even a phone photo of a whiteboard, and our designers make it print ready at no charge.
An 8.0oz fleece crew with a clean uninterrupted front, the best canvas we stock for big crests and old school block lettering. Rush timelines get quoted honestly. If we cannot hit the date, we say so before you pay a cent.
Finished files are welcome but never required. A faded photo, a hand sketch, or three sentences of description all become professional vector art at no charge, proofed back to you within a day. The revision count is unlimited, the approval is in writing, and production does not move an inch until that approval exists.
Hands-on types can skip the wait entirely: the Design Lab puts your art on the actual garment with the price updating live.
The table below is the actual price list Castlewood customers order from, light cotton tee, front print included, no asterisks.
| Quantity | Pack price | Per shirt | Shipping | Add back print |
|---|---|---|---|---|
| Pack of 10 | $180 | $18 ea | $18 | $4 ea |
| Pack of 15 | $250 | $16.67 ea | $18 | $4 ea |
| Pack of 20 | $320 | $16 ea | $20.99 | $4 ea |
| Pack of 25 | $375 | $15 ea | $20.99 | $3 ea |
| Pack of 50 | $700 | $14 ea | $22.99 | $2 ea |
| Pack of 100 | $1200 | $12 ea | FREE | $2 ea |
Back prints add per piece at the rate shown, dropping to $3 at 25 pieces and $2 at 50. Oversized full body fronts add $3 per piece under 25 pieces and $2 at 25 or more, and sizes 2XL and up add $6 each under 25 pieces or $4 each at 25 or more. Heavier garments follow the same pack structure at their own price points, all shown live in the Design Lab.
Two doors in: the quote form if you want a person on it immediately, or the Design Lab if you want to see it on the garment first. Either way, unfinished ideas are the expected input.
Twenty-four hours gets you a designer-built proof on the exact blank you chose. Iterate freely until it is right.
You approve in writing before production starts. No surprises at the box opening, because you already saw the shirt.
From approval, count 5 to 7 business days to your door. If the event is sooner, ask about rush and get a straight yes or no.
We archive your art and garment specs, which makes the second order a two minute conversation.
The timeline to Castlewood addresses is fixed and published: 5 to 7 business days door to door, production included. Shipping rates are flat, visible in the table, and free from 100 pieces.
Every box leaves counted, tracked, and matched to your roster. Shortages and shipping damage are on us to fix, fast, because delivery day is the only day the customer remembers.
The minimum order is 10 pieces. Your castlewood crew can order ten today and a hundred next month; the packs just make each piece cheaper as the count grows.
Send whatever exists. Vectors print perfectly, high resolution PNGs print clean, and anything below that gets redrawn free by the design team before it goes near a press.
Yes, APO and FPO delivery is standard here, not an exception, and every state in the country ships the same way.
Completely. Build the design in the Design Lab and the full order total sits on screen the whole time; no email, no call, no waiting.
Count 5 to 7 business days from approval to doorstep, production included. Tighter date? Ask about rush and you get a straight answer before paying.
Included with every order: a designer turns whatever you send into print-ready art, proofs it within 24 hours, and revises free until approved.
More answers on the full FAQ page.
The Castlewood coverage page shows the full picture, screen printing statewide zooms out, and the service page covers the method itself. Other services in Castlewood: Embroidery, DTG and DTF Printing, Sublimation, Banners and Signs, Custom Design.
The sequence never changes: free 24-hour proof, your written sign-off, then production at the price you already saw.