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Sublimation in Castlewood, VA.

Custom sublimated gear for Castlewood businesses, schools, teams, churches, and crews. Proofs in 24 hours, delivered in 5 to 7 days.

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Sublimation delivered to Castlewood

Dye bonded into polyester fiber, so it never cracks, peels, or washes out. All-over prints, jerseys, koozies, mugs, and flags. For Castlewood, that comes with published pack pricing and door delivery in 5 to 7 business days.

All 7.2 square miles of Castlewood sit inside our normal delivery map, tracked door to door. Nearby crews are already in the coverage circle, with St. Paul, VA (2 mi), Dante, VA (7 mi), Cleveland, VA (9 mi) sharing the identical pack rates and timelines. For the military community, Fort Knox sits about 210 miles away, well inside our normal unit-order routes.

Nothing here needs a storefront. Art goes in by phone or upload, a designer proofs it free, and the shipment lands in Castlewood counted against your roster.

A typical week of sublimation orders from this corner of Virginia mixes Castlewood crews with neighbors like St. Paul, 2 miles over, all running through the same designer, the same proof cycle, and the same tracked delivery.

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What Castlewood gets sublimated

Camo and pattern builds

Full-bleed patterns, including unit-specific camo concepts, across the entire garment. Rush timelines get quoted honestly. If we cannot hit the date, we say so before you pay a cent.

Flags and display pieces

Full-color polyester flags and displays for events and dedications. Packs mix garment colors freely, so squads, shifts, or grade levels can each get their own.

Custom neck labels and details

Inside-collar branding for crews building a real merch line. Youth and adult cuts run side by side in the same pack at the same price structure.

All-over print jerseys

Seam-to-seam graphics that are part of the fabric, not sitting on it. Bring a rough idea, even a phone photo of a whiteboard, and our designers make it print ready at no charge.

Team and league kits

Full kits with personalization included, because sublimation prints it all at once. Reorders match the first run exactly because we keep your art and specs on file.

Performance polyester gear

Moisture-wicking blanks where the print breathes with the fabric. A real designer, not an upload widget, checks every file before it goes near production.

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Why order from a shop built for the military community

Serving the military community is not a marketing line here, it is the operating system. Castlewood customers deal with one accountable person, get dates that mean something, and receive work held to a uniform standard.

The same discipline applies inward: an unrealistic date or a design that will not print well gets flagged before you commit, not explained after.

See your exact price in about ninety seconds.

Ninety seconds in the Design Lab gets you a complete number: garment, print, sizes, upcharges, and shipping, all before any contact form.

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What to print it on

The right blank depends on budget, season, and how hard the gear will be worn. For Castlewood customers, these three earn their keep.

Pullover Hoodie

Mix sublimated panels with stitched marks and this hoodie reads team-store retail. If a design will not print well at the size you want, you hear that before money changes hands.

Max Heavyweight Street Tee

The widest, boxiest blank we stock, which is exactly what edge-to-edge concepts need. Packs mix garment colors freely, so squads, shifts, or grade levels can each get their own.

Classic Cotton Tee

Names and numbers pair with a standard tee for practice gear that does not break the budget. Rush timelines get quoted honestly. If we cannot hit the date, we say so before you pay a cent.

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No artwork? That is the normal case

Half the orders we take begin as a phone photo of a sketch, an old shirt, or a sentence describing the idea. A designer turns that into print-ready vector art at no charge, sends the proof inside 24 hours, and revises it until you sign off in writing. Nothing is produced before that signature, which is why what shows up matches what you expected.

Prefer hands-on? Build the design yourself in the Design Lab on real product photos, with the running price on screen while you work.

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What it costs

The table below is the actual price list Castlewood customers order from, light cotton tee, front print included, no asterisks.

QuantityPack pricePer shirtShippingAdd back print
Pack of 10$180$18 ea$18$4 ea
Pack of 15$250$16.67 ea$18$4 ea
Pack of 20$320$16 ea$20.99$4 ea
Pack of 25$375$15 ea$20.99$3 ea
Pack of 50$700$14 ea$22.99$2 ea
Pack of 100$1200$12 eaFREE$2 ea

Three add-ons exist and all are flat per piece: the back print at the table rate ($3 from 25 pieces, $2 from 50), the oversized front at $3 or $2 depending on quantity, and extended sizes at $6 or $4. Nothing else gets added. The Design Lab applies every rule automatically, and the written quote confirms the total before anything is charged.

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How it works, start to finish

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Brief

The first step is just getting the idea out of your head: type it into the quote form or mock it up in the Design Lab, rough edges and all.

02

Proof

The proof arrives inside a day, drawn at print size on your chosen garment and color. Change anything, as often as needed, at no cost.

03

Approve

The press does not move without your written yes. It is the single checkpoint that makes the no-returns policy fair.

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Print and ship

Production and shipping run 5 to 7 business days standard. Rush options exist and get quoted honestly against your date.

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Reorder

Your art and specs stay on file, so reorders match the first run exactly, down to the ink.

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Shipping and turnaround

Delivery to Castlewood addresses follows one simple clock: 5 to 7 business days including production, with tracking from the moment it leaves. Hit 100 pieces and the shipping line drops to zero.

Orders ship boxed and counted against your size roster, with tracking sent the day they leave. If anything arrives short or damaged, photograph it and send it over, and we correct it at our cost.

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Common questions

Do you help with the design?

Yes, and it costs nothing with your order. Send a sketch, an old logo, or just the idea, and a designer sends a print ready proof within 24 hours.

Can you handle a large order for your Castlewood crew?

Large orders are the specialty, not the exception: hundreds of mixed-size pieces, roster-counted boxes, one accountable contact.

How do 2XL and larger sizes work?

Simple math: 2XL and up cost $6 more per piece on small orders and $4 more per piece from 25 pieces. No other size fees exist, and the Design Lab totals it live.

What is your return policy?

Custom work does not come back: due to custom orders, all work is finalized and no returns are accepted. The protection is up front instead, a free proof that must be approved in writing before anything prints, so check sizing and art carefully at that stage.

Is there a minimum order?

Order ten, order fifty, order five hundred: 10 pieces is our floor, and for your Castlewood crew, bigger packs simply pull the per-piece price down.

What file types work best?

Vector files such as AI, SVG, EPS, and PDF are ideal. A 300 DPI PNG with a transparent background also prints clean. If all you have is a screenshot, we redraw it free.

More answers on the full FAQ page.

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Keep exploring

Your quote, back within one business day

A designer proofs your art free within 24 hours, and production waits for your written approval. Every pack price is already published.