Screen Printing for Cave City: free 24-hour proofs, published pack pricing, and tracked delivery in 5 to 7 business days.
The workhorse method: vibrant plastisol or water-based ink pressed through mesh, one color at a time. Best price per shirt at volume and prints that survive hundreds of washes. For Cave City, that comes with published pack pricing and door delivery in 5 to 7 business days.
Census numbers put Cave City at about 2,400 people on 4.4 square miles of Kentucky, all of it covered by the same tracked shipping. The same run covers the neighboring communities too: Horse Cave, KY (3 mi), Park City, KY (6 mi), Hiseville, KY (9 mi) all order from the same shop at the same published pricing. The closest major installation is Fort Knox, roughly 47 miles out, and unit orders from there run through this same process daily.
The whole process runs remote: rough idea in, free designer-built proof back, written approval, and finished gear delivered to Cave City.
A typical week of screen printing orders from this corner of Kentucky mixes Cave City crews with neighbors like Horse Cave, 3 miles over, all running through the same designer, the same proof cycle, and the same tracked delivery.
Crew tees built for daily abuse: heavy blanks, cured ink, and reorders that match exactly. Rush timelines get quoted honestly. If we cannot hit the date, we say so before you pay a cent.
Runs, festivals, and booster fundraisers with published pricing so the margin math is done before the order form goes out. Every price is published before you talk to a person, so the budget math happens on your terms.
Youth smalls through adult 5XL in a single pack at a single rate. Packs mix garment colors freely, so squads, shifts, or grade levels can each get their own.
Reunion gear that gets the year right, drawn in-house and printed for every generation at once. What you approve in writing is what ships. That rule has no exceptions.
Giveaway runs engineered to a number: budget blank, single color, maximum count. One point of contact owns your order from first proof to delivery confirmation.
Formation-wide runs are the bread and butter: single design, mixed sizes, pack rates that reward volume. Ask for the honest option and you get it, even when it is the cheaper one.
Serving the military community is not a marketing line here, it is the operating system. Cave city customers deal with one accountable person, get dates that mean something, and receive work held to a uniform standard.
Honesty runs in both directions here. A doomed timeline or a design that will disappoint gets called out early, with an alternative attached.
Ninety seconds in the Design Lab gets you a complete number: garment, print, sizes, upcharges, and shipping, all before any contact form.
Garment choice makes or breaks the order. These are the blanks Cave City customers pick most, all designable online on real product photos.
The budget workhorse for big runs. 4.5oz light ringspun cotton that keeps a 100 piece order affordable, from $12 a shirt at volume with the front print included. Packs mix garment colors freely, so squads, shifts, or grade levels can each get their own.
The default unit shirt: heavy cotton, an 80-color palette, and a fit that survives the wash cycle. Packs mix garment colors freely, so squads, shifts, or grade levels can each get their own.
An 8.0oz fleece crew with a clean uninterrupted front, the best canvas we stock for big crests and old school block lettering. The second order takes two minutes because the first one is archived down to the thread color.
The gap between what you have and what a press needs is our designers job to close, free with any order. Whatever the starting point, the output is the same: clean vectors, correct insignia, a proof within 24 hours, and unlimited revisions until you approve it in writing. Only then does anything print.
The Design Lab offers the self-serve path, with your art positioned on real product photos and the total priced as you go.
The table below is the actual price list Cave City customers order from, light cotton tee, front print included, no asterisks.
| Order size | Pack total | Cost per piece | Freight | Back side |
|---|---|---|---|---|
| 10 pack | $180 | $18 ea | $18 | $4 ea |
| 15 pack | $250 | $16.67 ea | $18 | $4 ea |
| 20 pack | $320 | $16 ea | $20.99 | $4 ea |
| 25 pack | $375 | $15 ea | $20.99 | $3 ea |
| 50 pack | $700 | $14 ea | $22.99 | $2 ea |
| 100 pack | $1200 | $12 ea | FREE | $2 ea |
Options price per piece: back prints at the listed rate (falling to $3 at 25 and $2 at 50), oversized full-body fronts at $3 under 25 pieces or $2 above, and 2XL-plus sizes at $6 under 25 pieces or $4 above. Every heavier garment keeps this same pack shape at its own numbers, and the Design Lab totals it live while you build.
Kick it off however suits you: describe the concept in the quote form or drop your art straight into the Design Lab. Polish is not required at this stage.
Within 24 hours you have a proof in your inbox, drawn to size, on the garment and color you picked. Revisions are unlimited and free.
Production waits for one thing only: your written sign-off on the proof. That signature is the contract for exactly what prints.
Five to seven business days covers printing and delivery. Tight timeline? Rush gets a truthful quote, not a hopeful one.
Everything about the run gets archived, which turns every future reorder into a one-line email.
Count 5 to 7 business days, production included, for tracked delivery to Cave City addresses. At 100 pieces shipping costs nothing; under that, the flat rates in the table are the whole story.
Orders ship boxed and counted against your size roster, with tracking sent the day they leave. If anything arrives short or damaged, photograph it and send it over, and we correct it at our cost.
Yes. Runs in the hundreds of pieces with mixed sizes and colors are our normal work, managed by one point of contact from proof to delivery.
Sizes 2XL and up add $6 per piece under 25 total pieces, or $4 per piece at 25 or more. The Design Lab includes it in your estimate automatically.
There are no returns on custom orders; once printed, the work is final. That is exactly why production never starts without your written approval of a free proof, and why the size roster deserves a second look before you submit.
Order ten, order fifty, order five hundred: 10 pieces is our floor, and for your Cave City crew, bigger packs simply pull the per-piece price down.
Send whatever exists. Vectors print perfectly, high resolution PNGs print clean, and anything below that gets redrawn free by the design team before it goes near a press.
Yes. We ship to all 50 states and to APO and FPO addresses for deployed and overseas service members.
More answers on the full FAQ page.
The Cave City coverage page shows the full picture, screen printing statewide zooms out, and the service page covers the method itself. Other services in Cave City: Embroidery, DTG and DTF Printing, Sublimation, Banners and Signs, Custom Design.
You will see the proof before you pay and the price before you talk to anyone. That is the whole pitch.