From single pieces to full crew runs, Charlo gets screen printed gear with honest pricing and a 5 to 7 day door-to-door timeline.
The workhorse method: vibrant plastisol or water-based ink pressed through mesh, one color at a time. Best price per shirt at volume and prints that survive hundreds of washes. For Charlo, that comes with published pack pricing and door delivery in 5 to 7 business days.
All 2.0 square miles of Charlo sit inside our normal delivery map, tracked door to door. The same run covers the neighboring communities too: Kicking Horse, MT (5 mi), Ronan, MT (7 mi), St. Ignatius, MT (9 mi) all order from the same shop at the same published pricing. For the military community, Malmstrom Air Force Base sits about 134 miles away, well inside our normal unit-order routes.
Nothing here needs a storefront. Art goes in by phone or upload, a designer proofs it free, and the shipment lands in Charlo counted against your roster.
A typical week of screen printing orders from this corner of Montana mixes Charlo crews with neighbors like Kicking Horse, 5 miles over, all running through the same designer, the same proof cycle, and the same tracked delivery.
Fundraiser tees where the committee knows its margin up front, because every pack price is public. Every price is published before you talk to a person, so the budget math happens on your terms.
Mixed youth and adult sizes in one run at one pack price. If a design will not print well at the size you want, you hear that before money changes hands.
Reunion gear that gets the year right, drawn in-house and printed for every generation at once. What you approve in writing is what ships. That rule has no exceptions.
When the count is high and the budget is fixed, light blanks and one-color prints deliver. Bring a rough idea, even a phone photo of a whiteboard, and our designers make it print ready at no charge.
Formation-wide runs are the bread and butter: single design, mixed sizes, pack rates that reward volume. Ask for the honest option and you get it, even when it is the cheaper one.
Uniform shirts that still look issued after a season of job-site laundry cycles. Ask for the honest option and you get it, even when it is the cheaper one.
Serving the military community is not a marketing line here, it is the operating system. Charlo customers deal with one accountable person, get dates that mean something, and receive work held to a uniform standard.
Part of the job is refusing bad orders. When the art, the garment, or the date is wrong, saying so before you pay is the service.
Ninety seconds in the Design Lab gets you a complete number: garment, print, sizes, upcharges, and shipping, all before any contact form.
The right blank depends on budget, season, and how hard the gear will be worn. For Charlo customers, these three earn their keep.
The budget workhorse for big runs. 4.5oz light ringspun cotton that keeps a 100 piece order affordable, from $12 a shirt at volume with the front print included. Ask for the honest option and you get it, even when it is the cheaper one.
The default unit shirt: heavy cotton, an 80-color palette, and a fit that survives the wash cycle. Start from a napkin sketch if that is what you have. Turning rough into print ready is the job.
An 8.0oz fleece crew with a clean uninterrupted front, the best canvas we stock for big crests and old school block lettering. Every price is published before you talk to a person, so the budget math happens on your terms.
The gap between what you have and what a press needs is our designers job to close, free with any order. Whatever the starting point, the output is the same: clean vectors, correct insignia, a proof within 24 hours, and unlimited revisions until you approve it in writing. Only then does anything print.
The Design Lab offers the self-serve path, with your art positioned on real product photos and the total priced as you go.
Budget planning for Charlo customers starts with real numbers. This is our light cotton tee pack pricing with the front print already included.
| Order size | Pack total | Cost per piece | Freight | Back side |
|---|---|---|---|---|
| Pack of 10 | $180 | $18 ea | $18 | $4 ea |
| Pack of 15 | $250 | $16.67 ea | $18 | $4 ea |
| Pack of 20 | $320 | $16 ea | $20.99 | $4 ea |
| Pack of 25 | $375 | $15 ea | $20.99 | $3 ea |
| Pack of 50 | $700 | $14 ea | $22.99 | $2 ea |
| Pack of 100 | $1200 | $12 ea | FREE | $2 ea |
Three add-ons exist and all are flat per piece: the back print at the table rate ($3 from 25 pieces, $2 from 50), the oversized front at $3 or $2 depending on quantity, and extended sizes at $6 or $4. Nothing else gets added. The Design Lab applies every rule automatically, and the written quote confirms the total before anything is charged.
Two doors in: the quote form if you want a person on it immediately, or the Design Lab if you want to see it on the garment first. Either way, unfinished ideas are the expected input.
A real designer, not an algorithm, sends your proof within 24 hours. You change it as many times as it takes to be right.
You approve in writing before production starts. No surprises at the box opening, because you already saw the shirt.
Production and shipping run 5 to 7 business days standard. Rush options exist and get quoted honestly against your date.
Your art and specs stay on file, so reorders match the first run exactly, down to the ink.
The timeline to Charlo addresses is fixed and published: 5 to 7 business days door to door, production included. Shipping rates are flat, visible in the table, and free from 100 pieces.
Before sealing, every carton is counted against the size roster, and tracking goes out the same day. Anything short or damaged gets replaced at our cost on an expedited timeline.
Yes. We ship to all 50 states and to APO and FPO addresses for deployed and overseas service members.
Yes. The Design Lab shows live pack pricing, back print costs, size upcharges, and shipping as you build your design.
Count 5 to 7 business days from approval to doorstep, production included. Tighter date? Ask about rush and you get a straight answer before paying.
Included with every order: a designer turns whatever you send into print-ready art, proofs it within 24 hours, and revises free until approved.
Large orders are the specialty, not the exception: hundreds of mixed-size pieces, roster-counted boxes, one accountable contact.
Extended sizes carry a flat per-piece add: $6 when the order is under 25 pieces, $4 once it reaches 25. The estimate in the Design Lab applies it for you.
There are no returns on custom orders; once printed, the work is final. That is exactly why production never starts without your written approval of a free proof, and why the size roster deserves a second look before you submit.
More answers on the full FAQ page.
Zoom out to screen printing across Montana, back to the Charlo hub, or into the screen printing deep dive. Other services in Charlo: Embroidery, DTG and DTF Printing, Sublimation, Banners and Signs, Custom Design.
You will see the proof before you pay and the price before you talk to anyone. That is the whole pitch.