From single pieces to full crew runs, Elwood gets screen printed gear with honest pricing and a 5 to 7 day door-to-door timeline.
The workhorse method: vibrant plastisol or water-based ink pressed through mesh, one color at a time. Best price per shirt at volume and prints that survive hundreds of washes. For Elwood, that comes with published pack pricing and door delivery in 5 to 7 business days.
Census numbers put Elwood at about 1,100 people on 2.9 square miles of Kansas, all of it covered by the same tracked shipping. If your people are spread out, that is fine: Wathena, KS (2 mi), St. Joseph, MO (4 mi), Country Club, MO (8 mi) sit close enough that one order can outfit all of them. The closest major installation is Fort Leavenworth, roughly 30 miles out, and unit orders from there run through this same process daily.
The whole process runs remote: rough idea in, free designer-built proof back, written approval, and finished gear delivered to Elwood.
A typical week of screen printing orders from this corner of Kansas mixes Elwood crews with neighbors like Wathena, 2 miles over, all running through the same designer, the same proof cycle, and the same tracked delivery.
Crew tees built for daily abuse: heavy blanks, cured ink, and reorders that match exactly. Nobody chases an order here. Your contact tells you where it stands before you have to ask.
Runs, festivals, and booster fundraisers with published pricing so the margin math is done before the order form goes out. The proof comes first and it is free, so what arrives is exactly what you signed off on.
Youth smalls through adult 5XL in a single pack at a single rate. One point of contact owns your order from first proof to delivery confirmation.
Era-correct designs drawn by our in-house team and printed for every generation of the crew. Packs mix garment colors freely, so squads, shifts, or grade levels can each get their own.
Giveaway runs engineered to a number: budget blank, single color, maximum count. Reorders match the first run exactly because we keep your art and specs on file.
Formation-wide runs are the bread and butter: single design, mixed sizes, pack rates that reward volume. Bring a rough idea, even a phone photo of a whiteboard, and our designers make it print ready at no charge.
We print for units, veterans, and military families every day, and the discipline transfers. Elwood customers get straight answers on dates, a named person on their order, and work we would put our own name on.
Part of the job is refusing bad orders. When the art, the garment, or the date is wrong, saying so before you pay is the service.
The Design Lab puts your art on the real garment, takes your size counts, and totals the whole order, shipping included, without asking who you are.
The right blank depends on budget, season, and how hard the gear will be worn. For Elwood customers, these three earn their keep.
When the count is high, this 4.5oz ringspun blank keeps the math friendly: $12 a shirt at volume, front print included. The proof comes first and it is free, so what arrives is exactly what you signed off on.
The default unit shirt: heavy cotton, an 80-color palette, and a fit that survives the wash cycle. A real designer, not an upload widget, checks every file before it goes near production.
The clean-front fleece crew: 8.0oz, no pocket, no hood, maximum canvas for crests and block letters. One point of contact owns your order from first proof to delivery confirmation.
Finished files are welcome but never required. A faded photo, a hand sketch, or three sentences of description all become professional vector art at no charge, proofed back to you within a day. The revision count is unlimited, the approval is in writing, and production does not move an inch until that approval exists.
Hands-on types can skip the wait entirely: the Design Lab puts your art on the actual garment with the price updating live.
Budget planning for Elwood customers starts with real numbers. This is our light cotton tee pack pricing with the front print already included.
| Order size | Pack total | Cost per piece | Freight | Back side |
|---|---|---|---|---|
| Pack of 10 | $180 | $18 ea | $18 | $4 ea |
| Pack of 15 | $250 | $16.67 ea | $18 | $4 ea |
| Pack of 20 | $320 | $16 ea | $20.99 | $4 ea |
| Pack of 25 | $375 | $15 ea | $20.99 | $3 ea |
| Pack of 50 | $700 | $14 ea | $22.99 | $2 ea |
| Pack of 100 | $1200 | $12 ea | FREE | $2 ea |
Back prints add per piece at the rate shown, dropping to $3 at 25 pieces and $2 at 50. Oversized full body fronts add $3 per piece under 25 pieces and $2 at 25 or more, and sizes 2XL and up add $6 each under 25 pieces or $4 each at 25 or more. Heavier garments follow the same pack structure at their own price points, all shown live in the Design Lab.
The first step is just getting the idea out of your head: type it into the quote form or mock it up in the Design Lab, rough edges and all.
A real designer, not an algorithm, sends your proof within 24 hours. You change it as many times as it takes to be right.
Your written approval is the gate. Until it exists, nothing prints; once it exists, exactly that design prints.
Production and shipping run 5 to 7 business days standard. Rush options exist and get quoted honestly against your date.
Art, thread colors, and size history stay archived, so the next season run starts with one email.
Production plus shipping to Elwood addresses runs 5 to 7 business days standard, tracked the whole way. Shipping is free at 100 pieces and flat rated below that, exactly as shown in the pricing table above.
Every box leaves counted, tracked, and matched to your roster. Shortages and shipping damage are on us to fix, fast, because delivery day is the only day the customer remembers.
Large runs are the core business: hundreds of pieces, mixed sizes, multiple colors, one named contact who owns it from first proof to the delivery scan.
Sizes 2XL and up add $6 per piece under 25 total pieces, or $4 per piece at 25 or more. The Design Lab includes it in your estimate automatically.
There are no returns on custom orders; once printed, the work is final. That is exactly why production never starts without your written approval of a free proof, and why the size roster deserves a second look before you submit.
Order ten, order fifty, order five hundred: 10 pieces is our floor, and for your Elwood crew, bigger packs simply pull the per-piece price down.
Best case: vector art (AI, SVG, EPS, PDF). Very good case: a 300 DPI transparent PNG. Worst case: a screenshot, which our designers redraw at no charge anyway.
Yes. We ship to all 50 states and to APO and FPO addresses for deployed and overseas service members.
More answers on the full FAQ page.
The Elwood coverage page shows the full picture, screen printing statewide zooms out, and the service page covers the method itself. Other services in Elwood: Embroidery, DTG and DTF Printing, Sublimation, Banners and Signs, Custom Design.
A designer proofs your art free within 24 hours, and production waits for your written approval. Every pack price is already published.