Custom screen printed gear for New Cassel businesses, schools, teams, churches, and crews. Proofs in 24 hours, delivered in 5 to 7 days.
New Cassel crews order screen printed gear from us because the numbers are public and the process is simple: free design help, a written proof within 24 hours, and delivery to any New Cassel address in 5 to 7 business days.
New Cassel covers 1.5 square miles of New York, and delivery reaches every address in it on the standard 5 to 7 day window. If your people are spread out, that is fine: Salisbury, NY (1 mi), Westbury, NY (1 mi), Hicksville, NY (2 mi) sit close enough that one order can outfit all of them. For the military community, West Point sits about 48 miles away, well inside our normal unit-order routes.
Nothing here needs a storefront. Art goes in by phone or upload, a designer proofs it free, and the shipment lands in New Cassel counted against your roster.
A typical week of screen printing orders from this corner of New York mixes New Cassel crews with neighbors like Salisbury, 1 miles over, all running through the same designer, the same proof cycle, and the same tracked delivery.
High-count, budget-tier blanks with a clean one-color print that keeps cost per piece low. We handle the art, the sizing spread, and the deadline. You handle handing them out.
Formation-wide runs are the bread and butter: single design, mixed sizes, pack rates that reward volume. Packs mix garment colors freely, so squads, shifts, or grade levels can each get their own.
Uniform shirts that still look issued after a season of job-site laundry cycles. What you approve in writing is what ships. That rule has no exceptions.
Event shirts priced before the first form is printed, so selling at a profit is arithmetic, not hope. Deadlines get treated like formation times, not suggestions.
Mixed youth and adult sizes in one run at one pack price. Bring a rough idea, even a phone photo of a whiteboard, and our designers make it print ready at no charge.
Era-correct designs drawn by our in-house team and printed for every generation of the crew. Bring a rough idea, even a phone photo of a whiteboard, and our designers make it print ready at no charge.
This shop exists for the military community, and it shows in how orders run. Deadlines are treated like formation times, proofs are honest instead of optimistic, and when New Cassel customers call, a person who owns the order answers.
That standard cuts both ways. If your art needs work or your timeline is impossible, we tell you up front and offer the fix, because a bad shirt with our print on it costs us more than the order.
The Design Lab puts your art on the real garment, takes your size counts, and totals the whole order, shipping included, without asking who you are.
The right blank depends on budget, season, and how hard the gear will be worn. For New Cassel customers, these three earn their keep.
The budget workhorse for big runs. 4.5oz light ringspun cotton that keeps a 100 piece order affordable, from $12 a shirt at volume with the front print included. Deadlines get treated like formation times, not suggestions.
The default unit shirt: heavy cotton, an 80-color palette, and a fit that survives the wash cycle. Deadlines get treated like formation times, not suggestions.
For big front art, nothing beats this 8.0oz crew with its uninterrupted printing field. Ask for the honest option and you get it, even when it is the cheaper one.
Design help is not an upsell here, it is how orders start. Describe the concept in a sentence, attach whatever reference you have, and within 24 hours a real designer returns a proof drawn as clean vectors, era-correct where it matters. Revisions cost nothing and continue until the proof is right, and your written approval is the only thing that sends it to production.
The Design Lab is there when you want to drive: upload, place, and price the design yourself on the exact garment we print.
Budget planning for New Cassel customers starts with real numbers. This is our light cotton tee pack pricing with the front print already included.
| Quantity | Pack price | Per shirt | Shipping | Add back print |
|---|---|---|---|---|
| 10 pack | $180 | $18 ea | $18 | $4 ea |
| 15 pack | $250 | $16.67 ea | $18 | $4 ea |
| 20 pack | $320 | $16 ea | $20.99 | $4 ea |
| 25 pack | $375 | $15 ea | $20.99 | $3 ea |
| 50 pack | $700 | $14 ea | $22.99 | $2 ea |
| 100 pack | $1200 | $12 ea | FREE | $2 ea |
Back prints add per piece at the rate shown, dropping to $3 at 25 pieces and $2 at 50. Oversized full body fronts add $3 per piece under 25 pieces and $2 at 25 or more, and sizes 2XL and up add $6 each under 25 pieces or $4 each at 25 or more. Heavier garments follow the same pack structure at their own price points, all shown live in the Design Lab.
Start in the Design Lab on the exact garment we print, or send whatever you have through the quote form. Rough ideas are welcome, that is what the free design service is for.
One day later the proof is in your inbox: your art, your garment, your colors, at true print scale. Revisions never cost a cent.
Production waits for one thing only: your written sign-off on the proof. That signature is the contract for exactly what prints.
Standard turnaround is 5 to 7 business days from approval to doorstep, with rush available when the calendar demands it.
Everything about the run gets archived, which turns every future reorder into a one-line email.
Delivery to New Cassel addresses follows one simple clock: 5 to 7 business days including production, with tracking from the moment it leaves. Hit 100 pieces and the shipping line drops to zero.
The roster is the packing list: every size counted into the box, tracking issued at pickup, and any shortage or transit damage made right at our cost without argument.
File quality is our problem, not yours: vectors are ideal, 300 DPI PNGs work, and weak files get redrawn at no charge.
We do, at the same pace as domestic orders. Deployed and overseas service members at APO and FPO addresses are covered alongside all 50 states.
That is the point of the Design Lab: the complete number, packs, back prints, size upcharges, shipping, updates live while you design, before any contact form.
Standard production plus shipping takes 5 to 7 business days. Rush options are available on many orders, tell us your date and we answer honestly.
Always, at no charge. A designer takes your rough input, redraws it print ready, and has a proof in your inbox inside a day, with unlimited revisions after.
Absolutely. Bulk is where pack pricing shines, and big mixed-size runs ship counted against your roster with a single person accountable for the date.
More answers on the full FAQ page.
The New Cassel coverage page shows the full picture, screen printing statewide zooms out, and the service page covers the method itself. Other services in New Cassel: Embroidery, DTG and DTF Printing, Sublimation, Banners and Signs, Custom Design.
Proofs are free and fast, approvals are in writing, and the price you calculated is the price you pay.