T-ShirtVeterans
From single pieces to full crew runs, Vaughn gets screen printed gear with honest pricing and a 5 to 7 day door-to-door timeline.
The workhorse method: vibrant plastisol or water-based ink pressed through mesh, one color at a time. Best price per shirt at volume and prints that survive hundreds of washes. For Vaughn, that comes with published pack pricing and door delivery in 5 to 7 business days.
From one end of Vaughn to the other, 3.6 square miles, the shipping promise does not change: 5 to 7 business days, tracked. Nearby crews are already in the coverage circle, with Sun Prairie, MT (4 mi), Sun River, MT (8 mi), Ulm, MT (9 mi) sharing the identical pack rates and timelines. For the military community, Malmstrom Air Force Base sits about 13 miles away, well inside our normal unit-order routes.
The whole process runs remote: rough idea in, free designer-built proof back, written approval, and finished gear delivered to Vaughn.
A typical week of screen printing orders from this corner of Montana mixes Vaughn crews with neighbors like Sun Prairie, 4 miles over, all running through the same designer, the same proof cycle, and the same tracked delivery.
When the count is high and the budget is fixed, light blanks and one-color prints deliver. Deadlines get treated like formation times, not suggestions.
The whole roster in one run, one design, with the per-piece price falling at every pack break. If a design will not print well at the size you want, you hear that before money changes hands.
Uniform shirts that still look issued after a season of job-site laundry cycles. Rush timelines get quoted honestly. If we cannot hit the date, we say so before you pay a cent.
Runs, festivals, and booster fundraisers with published pricing so the margin math is done before the order form goes out. Nobody chases an order here. Your contact tells you where it stands before you have to ask.
One run covers the team and the bleachers: kid sizes and adult sizes priced together. Ask for the honest option and you get it, even when it is the cheaper one.
Era-correct designs drawn by our in-house team and printed for every generation of the crew. Packs mix garment colors freely, so squads, shifts, or grade levels can each get their own.
Serving the military community is not a marketing line here, it is the operating system. Vaughn customers deal with one accountable person, get dates that mean something, and receive work held to a uniform standard.
Part of the job is refusing bad orders. When the art, the garment, or the date is wrong, saying so before you pay is the service.
Ninety seconds in the Design Lab gets you a complete number: garment, print, sizes, upcharges, and shipping, all before any contact form.
The right blank depends on budget, season, and how hard the gear will be worn. For Vaughn customers, these three earn their keep.
An 8.0oz fleece crew with a clean uninterrupted front, the best canvas we stock for big crests and old school block lettering. Packs mix garment colors freely, so squads, shifts, or grade levels can each get their own.
Big-run economics start here: light ringspun cotton from $12 at volume, with the front print already in the price. Rush timelines get quoted honestly. If we cannot hit the date, we say so before you pay a cent.
The default unit shirt: heavy cotton, an 80-color palette, and a fit that survives the wash cycle. The second order takes two minutes because the first one is archived down to the thread color.
Half the orders we take begin as a phone photo of a sketch, an old shirt, or a sentence describing the idea. A designer turns that into print-ready vector art at no charge, sends the proof inside 24 hours, and revises it until you sign off in writing. Nothing is produced before that signature, which is why what shows up matches what you expected.
Prefer hands-on? Build the design yourself in the Design Lab on real product photos, with the running price on screen while you work.
The table below is the actual price list Vaughn customers order from, light cotton tee, front print included, no asterisks.
| Order size | Pack total | Cost per piece | Freight | Back side |
|---|---|---|---|---|
| Pack of 10 | $180 | $18 ea | $18 | $4 ea |
| Pack of 15 | $250 | $16.67 ea | $18 | $4 ea |
| Pack of 20 | $320 | $16 ea | $20.99 | $4 ea |
| Pack of 25 | $375 | $15 ea | $20.99 | $3 ea |
| Pack of 50 | $700 | $14 ea | $22.99 | $2 ea |
| Pack of 100 | $1200 | $12 ea | FREE | $2 ea |
Beyond the table, the only extras are per-piece and public: back prints at the listed rate stepping down to $3 then $2, oversized fronts at $3 dropping to $2, and 2XL-plus at $6 dropping to $4. The Design Lab does this arithmetic for you in real time.
The first step is just getting the idea out of your head: type it into the quote form or mock it up in the Design Lab, rough edges and all.
One day later the proof is in your inbox: your art, your garment, your colors, at true print scale. Revisions never cost a cent.
Production waits for one thing only: your written sign-off on the proof. That signature is the contract for exactly what prints.
Production and shipping run 5 to 7 business days standard. Rush options exist and get quoted honestly against your date.
The specs live in our archive permanently: same art, same colors, same result, on demand.
Every order ships tracked to Vaughn addresses with standard production plus shipping at 5 to 7 business days. Free shipping kicks in at 100 pieces, and pack shipping rates below that are published, not surprises at checkout.
Every box leaves counted, tracked, and matched to your roster. Shortages and shipping damage are on us to fix, fast, because delivery day is the only day the customer remembers.
Standard production plus shipping takes 5 to 7 business days. Rush options are available on many orders, tell us your date and we answer honestly.
Always, at no charge. A designer takes your rough input, redraws it print ready, and has a proof in your inbox inside a day, with unlimited revisions after.
Large runs are the core business: hundreds of pieces, mixed sizes, multiple colors, one named contact who owns it from first proof to the delivery scan.
Simple math: 2XL and up cost $6 more per piece on small orders and $4 more per piece from 25 pieces. No other size fees exist, and the Design Lab totals it live.
Due to custom orders, all work is finalized and no returns are accepted. Double check sizing and artwork before submitting your order. Every order gets a free proof first, and nothing prints until you approve it in writing.
The minimum order is 10 pieces. Your vaughn crew can order ten today and a hundred next month; the packs just make each piece cheaper as the count grows.
More answers on the full FAQ page.
The Vaughn coverage page shows the full picture, screen printing statewide zooms out, and the service page covers the method itself. Other services in Vaughn: Embroidery, DTG and DTF Printing, Sublimation, Banners and Signs, Custom Design.
The sequence never changes: free 24-hour proof, your written sign-off, then production at the price you already saw.