From single pieces to full crew runs, Waukegan gets screen printed gear with honest pricing and a 5 to 7 day door-to-door timeline.
The workhorse method: vibrant plastisol or water-based ink pressed through mesh, one color at a time. Best price per shirt at volume and prints that survive hundreds of washes. For Waukegan, that comes with published pack pricing and door delivery in 5 to 7 business days.
With about 88,000 people spread over 24.2 square miles, Waukegan gets the same flat delivery promise as everywhere else we serve: 5 to 7 business days to any door. Nearby crews are already in the coverage circle, with Park City, IL (2 mi), Gurnee, IL (3 mi), North Chicago, IL (4 mi) sharing the identical pack rates and timelines. The closest major installation is Naval Station Great Lakes, roughly 4 miles out, and unit orders from there run through this same process daily.
The whole process runs remote: rough idea in, free designer-built proof back, written approval, and finished gear delivered to Waukegan.
A typical week of screen printing orders from this corner of Illinois mixes Waukegan crews with neighbors like Park City, 2 miles over, all running through the same designer, the same proof cycle, and the same tracked delivery.
Youth smalls through adult 5XL in a single pack at a single rate. The second order takes two minutes because the first one is archived down to the thread color.
Era-correct designs drawn by our in-house team and printed for every generation of the crew. If a design will not print well at the size you want, you hear that before money changes hands.
When the count is high and the budget is fixed, light blanks and one-color prints deliver. Ask for the honest option and you get it, even when it is the cheaper one.
Formation-wide runs are the bread and butter: single design, mixed sizes, pack rates that reward volume. Mixed sizes and colors in one run are standard here, not a special request.
Everyday workwear printed to survive the job site, the shop floor, and the industrial washer. One point of contact owns your order from first proof to delivery confirmation.
Fundraiser tees where the committee knows its margin up front, because every pack price is public. One point of contact owns your order from first proof to delivery confirmation.
We print for units, veterans, and military families every day, and the discipline transfers. Waukegan customers get straight answers on dates, a named person on their order, and work we would put our own name on.
Part of the job is refusing bad orders. When the art, the garment, or the date is wrong, saying so before you pay is the service.
Upload art or add text in the Design Lab, set sizes and quantities, and the full estimate, shipping included, is on screen before you give anyone your email.
Garment choice makes or breaks the order. These are the blanks Waukegan customers pick most, all designable online on real product photos.
The budget workhorse for big runs. 4.5oz light ringspun cotton that keeps a 100 piece order affordable, from $12 a shirt at volume with the front print included. Youth and adult cuts run side by side in the same pack at the same price structure.
The standard. 5.3oz heavy cotton in more than 80 colors including military green, sand, and every heather. Holds shape wash after wash. Start from a napkin sketch if that is what you have. Turning rough into print ready is the job.
The clean-front fleece crew: 8.0oz, no pocket, no hood, maximum canvas for crests and block letters. We handle the art, the sizing spread, and the deadline. You handle handing them out.
Finished files are welcome but never required. A faded photo, a hand sketch, or three sentences of description all become professional vector art at no charge, proofed back to you within a day. The revision count is unlimited, the approval is in writing, and production does not move an inch until that approval exists.
Hands-on types can skip the wait entirely: the Design Lab puts your art on the actual garment with the price updating live.
The table below is the actual price list Waukegan customers order from, light cotton tee, front print included, no asterisks.
| Pieces | Total | Each | Ship | Back print add |
|---|---|---|---|---|
| Pack of 10 | $180 | $18 ea | $18 | $4 ea |
| Pack of 15 | $250 | $16.67 ea | $18 | $4 ea |
| Pack of 20 | $320 | $16 ea | $20.99 | $4 ea |
| Pack of 25 | $375 | $15 ea | $20.99 | $3 ea |
| Pack of 50 | $700 | $14 ea | $22.99 | $2 ea |
| Pack of 100 | $1200 | $12 ea | FREE | $2 ea |
Back prints add per piece at the rate shown, dropping to $3 at 25 pieces and $2 at 50. Oversized full body fronts add $3 per piece under 25 pieces and $2 at 25 or more, and sizes 2XL and up add $6 each under 25 pieces or $4 each at 25 or more. Heavier garments follow the same pack structure at their own price points, all shown live in the Design Lab.
Send the idea through the quote form or build it yourself in the Design Lab. A napkin sketch photographed on a phone counts, our designers have built full unit runs from less.
Twenty-four hours gets you a designer-built proof on the exact blank you chose. Iterate freely until it is right.
Nothing goes to press until you approve the proof in writing. What you sign off on is exactly what prints, that is the whole point of the proof.
Approval to doorstep runs 5 to 7 business days as the default, faster when rush is booked and honestly refused when it cannot be.
Your art and specs stay on file, so reorders match the first run exactly, down to the ink.
Count 5 to 7 business days, production included, for tracked delivery to Waukegan addresses. At 100 pieces shipping costs nothing; under that, the flat rates in the table are the whole story.
Orders ship boxed and counted against your size roster, with tracking sent the day they leave. If anything arrives short or damaged, photograph it and send it over, and we correct it at our cost.
The standard clock is 5 to 7 business days covering both production and delivery. Many orders can run faster; name the date and we will confirm or decline honestly.
Yes, and it costs nothing with your order. Send a sketch, an old logo, or just the idea, and a designer sends a print ready proof within 24 hours.
Yes. Runs in the hundreds of pieces with mixed sizes and colors are our normal work, managed by one point of contact from proof to delivery.
Simple math: 2XL and up cost $6 more per piece on small orders and $4 more per piece from 25 pieces. No other size fees exist, and the Design Lab totals it live.
Finality is the nature of custom work: no returns once it prints. Your protections live earlier in the process, in the free proof and the written approval that nothing skips.
The minimum order is 10 pieces. Your waukegan crew can order ten today and a hundred next month; the packs just make each piece cheaper as the count grows.
More answers on the full FAQ page.
The Waukegan coverage page shows the full picture, screen printing statewide zooms out, and the service page covers the method itself. Other services in Waukegan: Embroidery, DTG and DTF Printing, Sublimation, Banners and Signs, Custom Design.
You will see the proof before you pay and the price before you talk to anyone. That is the whole pitch.