Custom sublimated gear for Mellen businesses, schools, teams, churches, and crews. Proofs in 24 hours, delivered in 5 to 7 days.
Dye bonded into polyester fiber, so it never cracks, peels, or washes out. All-over prints, jerseys, koozies, mugs, and flags. For Mellen, that comes with published pack pricing and door delivery in 5 to 7 business days.
Mellen is home to a community of 698 across 1.9 square miles, and every one of those addresses is inside our standard 5 to 7 day delivery window. Nearby crews are already in the coverage circle, with Jolmaville, WI (9 mi), Marengo, WI (10 mi), Glidden, WI (14 mi) sharing the identical pack rates and timelines. Fort McCoy, around 165 miles from Mellen, anchors the local military community we print for every week.
No storefront visit required. Send a rough idea or finished art, a real designer builds the proof at no charge, and the finished gear ships straight to Mellen.
Sublimation demand around Mellen does not stop at the town line. Crews from Jolmaville (9 miles out) order through the same process, which is why coverage is priced by pack, never by zip code.
Edge-to-edge color dyed into the fabric, so the print can never crack or peel. A real designer, not an upload widget, checks every file before it goes near production.
Numbers, names, and sponsor logos in one process, one price. Rush timelines get quoted honestly. If we cannot hit the date, we say so before you pay a cent.
Performance gear that still performs: the print adds zero weight and zero stiffness. The proof comes first and it is free, so what arrives is exactly what you signed off on.
Custom patterns and camo concepts printed edge to edge. The proof comes first and it is free, so what arrives is exactly what you signed off on.
Full-color polyester flags and displays for events and dedications. Rush timelines get quoted honestly. If we cannot hit the date, we say so before you pay a cent.
Neck labels and inner details that make merch look retail. Packs mix garment colors freely, so squads, shifts, or grade levels can each get their own.
We built this company on a simple standard: print it like the name on it matters. For Mellen customers, that means honest timelines, real proofs, and no excuses on delivery day.
Honesty runs in both directions here. A doomed timeline or a design that will disappoint gets called out early, with an alternative attached.
The Design Lab puts your art on the real garment, takes your size counts, and totals the whole order, shipping included, without asking who you are.
The right blank depends on budget, season, and how hard the gear will be worn. For Mellen customers, these three earn their keep.
For all-over concepts, start from the boxiest silhouette we carry. Rush timelines get quoted honestly. If we cannot hit the date, we say so before you pay a cent.
Practice kits pair sublimated names and numbers with this standard tee to stay on budget. The proof comes first and it is free, so what arrives is exactly what you signed off on.
The team-store look: sublimation accents plus embroidery on the fleece hoodie. Ask for the honest option and you get it, even when it is the cheaper one.
Finished files are welcome but never required. A faded photo, a hand sketch, or three sentences of description all become professional vector art at no charge, proofed back to you within a day. The revision count is unlimited, the approval is in writing, and production does not move an inch until that approval exists.
Hands-on types can skip the wait entirely: the Design Lab puts your art on the actual garment with the price updating live.
Budget planning for Mellen customers starts with real numbers. This is our light cotton tee pack pricing with the front print already included.
| Pieces | Total | Each | Ship | Back print add |
|---|---|---|---|---|
| 10 pack | $180 | $18 ea | $18 | $4 ea |
| 15 pack | $250 | $16.67 ea | $18 | $4 ea |
| 20 pack | $320 | $16 ea | $20.99 | $4 ea |
| 25 pack | $375 | $15 ea | $20.99 | $3 ea |
| 50 pack | $700 | $14 ea | $22.99 | $2 ea |
| 100 pack | $1200 | $12 ea | FREE | $2 ea |
Add-on pricing is deliberately boring: back print per the table (later $3, then $2), oversize front $3 or $2 by volume, extended sizes $6 or $4 by volume. That is the complete list, and the Design Lab computes it live before any quote is written.
Start in the Design Lab on the exact garment we print, or send whatever you have through the quote form. Rough ideas are welcome, that is what the free design service is for.
Twenty-four hours gets you a designer-built proof on the exact blank you chose. Iterate freely until it is right.
The press does not move without your written yes. It is the single checkpoint that makes the no-returns policy fair.
Production and shipping run 5 to 7 business days standard. Rush options exist and get quoted honestly against your date.
We archive your art and garment specs, which makes the second order a two minute conversation.
Every order ships tracked to Mellen addresses with standard production plus shipping at 5 to 7 business days. Free shipping kicks in at 100 pieces, and pack shipping rates below that are published, not surprises at checkout.
The roster is the packing list: every size counted into the box, tracking issued at pickup, and any shortage or transit damage made right at our cost without argument.
Included with every order: a designer turns whatever you send into print-ready art, proofs it within 24 hours, and revises free until approved.
Yes. Runs in the hundreds of pieces with mixed sizes and colors are our normal work, managed by one point of contact from proof to delivery.
Simple math: 2XL and up cost $6 more per piece on small orders and $4 more per piece from 25 pieces. No other size fees exist, and the Design Lab totals it live.
Finality is the nature of custom work: no returns once it prints. Your protections live earlier in the process, in the free proof and the written approval that nothing skips.
The minimum order is 10 pieces. Your mellen crew can order ten today and a hundred next month; the packs just make each piece cheaper as the count grows.
Best case: vector art (AI, SVG, EPS, PDF). Very good case: a 300 DPI transparent PNG. Worst case: a screenshot, which our designers redraw at no charge anyway.
We do, at the same pace as domestic orders. Deployed and overseas service members at APO and FPO addresses are covered alongside all 50 states.
More answers on the full FAQ page.
Zoom out to sublimation across Wisconsin, back to the Mellen hub, or into the sublimation deep dive. Other services in Mellen: Screen Printing, Embroidery, DTG and DTF Printing, Banners and Signs, Custom Design.
The sequence never changes: free 24-hour proof, your written sign-off, then production at the price you already saw.