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Sublimation in Melvern, KS.

From single pieces to full crew runs, Melvern gets sublimated gear with honest pricing and a 5 to 7 day door-to-door timeline.

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Sublimation delivered to Melvern

Melvern crews order sublimated gear from us because the numbers are public and the process is simple: free design help, a written proof within 24 hours, and delivery to any Melvern address in 5 to 7 business days.

With a community of 349 spread over 0.4 square miles, Melvern gets the same flat delivery promise as everywhere else we serve: 5 to 7 business days to any door. Nearby crews are already in the coverage circle, with Olivet, KS (6 mi), Lyndon, KS (8 mi), Quenemo, KS (8 mi) sharing the identical pack rates and timelines. For the military community, Fort Leavenworth sits about 68 miles away, well inside our normal unit-order routes.

Nothing here needs a storefront. Art goes in by phone or upload, a designer proofs it free, and the shipment lands in Melvern counted against your roster.

A typical week of sublimation orders from this corner of Kansas mixes Melvern crews with neighbors like Olivet, 6 miles over, all running through the same designer, the same proof cycle, and the same tracked delivery.

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What Melvern gets sublimated

All-over print jerseys

Edge-to-edge color dyed into the fabric, so the print can never crack or peel. The second order takes two minutes because the first one is archived down to the thread color.

Team and league kits

Rosters, numbers, and sponsors all print in the same pass at the same price. A real designer, not an upload widget, checks every file before it goes near production.

Performance polyester gear

Performance gear that still performs: the print adds zero weight and zero stiffness. Reorders match the first run exactly because we keep your art and specs on file.

Camo and pattern builds

Custom patterns and camo concepts printed edge to edge. Bring a rough idea, even a phone photo of a whiteboard, and our designers make it print ready at no charge.

Flags and display pieces

Dedication flags and display pieces printed in full color on polyester. If a design will not print well at the size you want, you hear that before money changes hands.

Custom neck labels and details

Neck labels and inner details that make merch look retail. Ask for the honest option and you get it, even when it is the cheaper one.

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Why order from a shop built for the military community

Serving the military community is not a marketing line here, it is the operating system. Melvern customers deal with one accountable person, get dates that mean something, and receive work held to a uniform standard.

That standard cuts both ways. If your art needs work or your timeline is impossible, we tell you up front and offer the fix, because a bad shirt with our print on it costs us more than the order.

Build it on the real garment and watch the price calculate live.

Upload art or add text in the Design Lab, set sizes and quantities, and the full estimate, shipping included, is on screen before you give anyone your email.

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What to print it on

The right blank depends on budget, season, and how hard the gear will be worn. For Melvern customers, these three earn their keep.

Classic Cotton Tee

Practice kits pair sublimated names and numbers with this standard tee to stay on budget. Deadlines get treated like formation times, not suggestions.

Pullover Hoodie

The team-store look: sublimation accents plus embroidery on the fleece hoodie. Rush timelines get quoted honestly. If we cannot hit the date, we say so before you pay a cent.

Max Heavyweight Street Tee

All-over designs want the boxiest canvas in the lineup, and this is it. Start from a napkin sketch if that is what you have. Turning rough into print ready is the job.

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The art department is included

Design help is not an upsell here, it is how orders start. Describe the concept in a sentence, attach whatever reference you have, and within 24 hours a real designer returns a proof drawn as clean vectors, era-correct where it matters. Revisions cost nothing and continue until the proof is right, and your written approval is the only thing that sends it to production.

The Design Lab is there when you want to drive: upload, place, and price the design yourself on the exact garment we print.

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What it costs

Budget planning for Melvern customers starts with real numbers. This is our light cotton tee pack pricing with the front print already included.

QuantityPack pricePer shirtShippingAdd back print
10 pack$180$18 ea$18$4 ea
15 pack$250$16.67 ea$18$4 ea
20 pack$320$16 ea$20.99$4 ea
25 pack$375$15 ea$20.99$3 ea
50 pack$700$14 ea$22.99$2 ea
100 pack$1200$12 eaFREE$2 ea

Three add-ons exist and all are flat per piece: the back print at the table rate ($3 from 25 pieces, $2 from 50), the oversized front at $3 or $2 depending on quantity, and extended sizes at $6 or $4. Nothing else gets added. The Design Lab applies every rule automatically, and the written quote confirms the total before anything is charged.

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How it works, start to finish

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Brief

Start in the Design Lab on the exact garment we print, or send whatever you have through the quote form. Rough ideas are welcome, that is what the free design service is for.

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Proof

A real designer, not an algorithm, sends your proof within 24 hours. You change it as many times as it takes to be right.

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Approve

The press does not move without your written yes. It is the single checkpoint that makes the no-returns policy fair.

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Print and ship

Five to seven business days covers printing and delivery. Tight timeline? Rush gets a truthful quote, not a hopeful one.

05

Reorder

Everything about the run gets archived, which turns every future reorder into a one-line email.

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Shipping and turnaround

The timeline to Melvern addresses is fixed and published: 5 to 7 business days door to door, production included. Shipping rates are flat, visible in the table, and free from 100 pieces.

Boxes get counted twice against the roster before they seal, and the tracking number reaches you the day of pickup. Damage or shortage claims are our expense and our rush.

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Common questions

Can you handle a large order for your Melvern crew?

Large orders are the specialty, not the exception: hundreds of mixed-size pieces, roster-counted boxes, one accountable contact.

How do 2XL and larger sizes work?

The extended-size rule fits in one line: add $6 per piece below 25 total, $4 per piece at 25 or more. The Design Lab applies it automatically.

What is your return policy?

Due to custom orders, all work is finalized and no returns are accepted. Double check sizing and artwork before submitting your order. Every order gets a free proof first, and nothing prints until you approve it in writing.

Is there a minimum order?

Order ten, order fifty, order five hundred: 10 pieces is our floor, and for your Melvern crew, bigger packs simply pull the per-piece price down.

What file types work best?

Vector files such as AI, SVG, EPS, and PDF are ideal. A 300 DPI PNG with a transparent background also prints clean. If all you have is a screenshot, we redraw it free.

Do you ship to APO and FPO addresses?

We do, at the same pace as domestic orders. Deployed and overseas service members at APO and FPO addresses are covered alongside all 50 states.

Can I see the price before I talk to anyone?

Yes, and without giving up your email: the Design Lab keeps the complete total, packs to shipping, on screen while you design.

More answers on the full FAQ page.

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Keep exploring

The Melvern coverage page shows the full picture, sublimation statewide zooms out, and the service page covers the method itself. Other services in Melvern: Screen Printing, Embroidery, DTG and DTF Printing, Banners and Signs, Custom Design.

Quote requests get answered inside one business day

Free art proof in 24 hours. Nothing prints until you approve it. Pack pricing published, no surprises.